2007 SUZUKI SWIFT 800

Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Manual Type 7B-33
Special Tools and Equipment
Recommended Service MaterialS7RS0B7218001
NOTE
Required service material is also described in the following.
“Precautions on Servicing A/C System”

Special ToolS7RS0B7218002
Material SUZUKI recommended product or Specification Note
Compressor oil MATSUSHITADEN KI GU10 P/No.: 99000–99015–
00A )
/ )
Silicon sealant SUZUKI SILICON SEALANT KE-
347W (100g) P/No.: 99000–34220
)
09900–06107 09990–86012
Snap ring pliers (opening
type) Gas leak detector
) / ) / ) / ) This kit includes following
items. 1. Gas leak detector,
2. Instruction manual, 3.
Filter, 4. Sensor, 5. Dri-sell
battery (size D)) / )
09991–06310
Armature plate holder
) / )
1 2
3 4
5

Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Automatic Type 7B-79
Compressor Drive Belt Removal and
Installation
S7RS0B7226032
Refer to “Compressor Drive Belt Removal and
Installation”.
Compressor Assembly Removal and
Installation
S7RS0B7226033
Refer to “Compressor Assembly Removal and
Installation”.
Compressor Assembly ComponentsS7RS0B7226034
Refer to “Compressor Assembly Components”.
Magnet Clutch Removal and InstallationS7RS0B7226035
Refer to “Magnet Clutch Removal and Installation”.
Magnet Clutch InspectionS7RS0B7226036
Refer to “Magnet Clutch Inspection”.
Relief Valve InspectionS7RS0B7226039
Refer to “Relief Valve Inspection”.
Special Tools and Equipment
Special ToolS7RS0B7228001
SUZUKI scan tool
—
This kit includes following
items. 1. Tech 2, 2. PCMCIA
card, 3. DLC cable, 4. SAE
16/19 adapter, 5. Cigarette
cable, 6. DLC loop back
adapter, 7. Battery power
cable, 8. RS232 cable, 9.
RS232 adapter, 10. RS232
loop back connector, 11.
Storage case, 12.) / )

Downloaded from www.Manualslib.com manuals search engine Precautions: 8-1
Restraint
Precautions
Precautions
Precautions on RestraintS7RS0B8000001
Air Bag System Service Warning
Refer to “Air Bag System Service Warning in Section 00”.
Fastener Caution
Refer to “Fastener Caution in Section 00”.
Precautions on Service and Diagnosis of Seat Belt
Refer to “Precautions on Service and Diagnosis of Seat Belt in Section 8A”.
Precautions on Service and Diagnosis of Air Bag System
Refer to “Precautions on Service and Diagnosis of Air Bag System in Section 8B”.
Precautions on Handling and Storage of Air Bag Components
Refer to “Precautions on Handling and Storage of Air Bag System Components in Section 8B”.
Precautions on Disposal of Air Bag and Seat Belt Pretensioner
Refer to “Precautions on Disposal of Air Bag and Seat Belt Pretensioner in Section 8B”.

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-125
Specifications
Tightening Torque SpecificationsS7RS0B8207001
NOTE
The specified tightening torque is also described in the following.
“Air Bag System Components, Wiring and Connectors Location”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Special Tools and Equipment
Use of Special ToolsS7RS0B8208001
WARNING!
To avoid deployment when troubleshooting
the air bag system, do not use electrical test
equipment such as a battery powered or AC
powered voltmeter, ohmmeter, etc., or any
type of electrical equipment other than that
specified. Do not use a non-powered probe
type tester.
Instructions must be followed carefully,
otherwise personal injury may result.

You should be familiar with the tools listed under the
heading “Special Tool”. You should be able to measure
voltage and resistance. You should be familiar with
proper use of a scan tool such as Air Bag Driver /
Passenger Load Tool, Connector Test Adapter Kit and
the Digital Multimeter.
Special tool
(A): 09932–76010 Connector Test Adapter Kit
This must be used whenever a diagnostic procedure
requests checking or probing a terminal.
Using the appropriate adapter in the special tool will
ensure that no damage to the terminal will occur from the
multimeter probe, such as spreading or bending.
Fastening part
Tightening torque
Note
N ⋅mkgf-mlb-ft
SDM bolt 9 0.9 6.5 )
Driver air bag (inflator) module mounting bolt 9 0.9 6.5 )
Passenger air bag (inflator) module attaching
bolt 23 2.3 16.5)
Sleeve lock nut 2.5 0.25 2.0 )
Side curtain-air bag (inflator) module attaching
bolts 11 1.1 8.0)
Forward-sensor mounting bolt 9 0.9 6.5 )
Side-sensor bolt 9 0.9 6.5 )
I3JA01820041-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-127
Recommended Service MaterialS7RS0B8208002
Special ToolS7RS0B8208003
MaterialSUZUKI recommended product or Specification Note
Thread lock cement Thread Lock Cement 1305 P/No.: 99000–32100 )
09932–7501009932–75031
Air bag load tool Air bag deployment harness
) / ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / ) / ) )
/ ) / )
0

9932–75041 09932–76010
Passenger air bag (inflator)
module deployment fixture Connector test adapter set
) / ) This set includes the
following items. 1.
Connector test adapter kit
(09932-75020), 2.
Connector test adapter &
shorting bar release tool
(09932-76020) ) / ) / ) /
) / ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / ) / ) / )
0

9932–76510 09932–77310
Deployment adapter cable Deployment adapter cable
4P
) / ) / ))
09932–77320 09932–78310
Diagnosis adapter cable 4P Adapter cable
) / ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / ) / ) / ) /
) )
/ ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / )
0

9932–78332 09932–78340
Deployment adapter cable Deployment adapter cable
)) / ) / ) / ) / ) / ) / ) /
) / ) / ) / ) / ) / ) / ) /
) / ) / )

Downloaded from www.Manualslib.com manuals search engine 9A-105 Wiring Systems:
E18E19E20E21 E22
IF EQPD
E23 E24 (TO C36) E25E26
RHD
E26 E27E27E28 E29E30
LHD RHD LHD
E31 E32E33E34 E35E36
E37 (TO G35) E38 (TO G36) E39E40
E41 E42E43
E44 (TO L03) E45 (TO L02) E46E47
E48 (TO E50) E49 E50 (TO E48) E51E52
21
MCONF020198-01
12
MCONF020156-01
21
MCONF020197-01
12
3
MCONF030101-01
1
2
MCONF020013-01
123456
202116171819
78910
22232425
12
2726
13
28
313233343536
505146474849
37383940
52535455
11
41
56
42
57
43
58
1415
2930
44
60
45
59
MCONF600003-01
34
7
2
68910
121314
1716
1
5
11
15181920
MCONM200005-01
21
MCONM020043-01
21
MCONF020114-01
1
2
MCONF020170-01
21
MCONF020201-01
1
2
MCONF020169-01
1
2
345
MCONF050015-01
1
2
345
MCONF050015-01
1
2
345
MCONF050015-01
1
2
34
MCONF040004-01
1
2
34
MCONF040004-01
1
2
34
MCONF040004-01
1
2
34
MCONF040004-01
1
2
34
MCONF040004-01
1
2
34
MCONF040004-01
381371251015
14914
2611
MCONM150001-01
54 32 167910
20 19 18 17 16 15 14 13 12 118
MCONM200008-01
1 234
5 678 910
MCONF100003-01
21
MCONF020202-01
6
5
4
3
2
17
11
10
9
8 15
14
13
12 16
MCONF160034-01
CC
AABB
DE
DD
EE
MCONF120059-01
CC
AABB
DE
DD
EE
MCONF120059-01
12
34
MCONF040095-0110 1
6111415 16 171213
2
734
85
9
MCONF170009-01
12567
8
9 1011121314
34
MCONF140012-01
12
34
MCONF040009-01
21
7654
3
8
MCONM080012-01
1
2
MCONF020203-01
2
51
47 6
8
3
MCONF080014-01
1
2
MCONF020204-01
10
11 12 13 14 15 16 17 18 19 123456789
20
MCONF200021-01

Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-106
G ConnectorS7RS0B910F005
E53E54E55 E56E57
M16A engine RHD
E58 E59E61E74 E84
LHD LHD M16A engine IF EQPD IF EQPD
E85
IF EQPD
G01 G02G03 (TO L33) G04 (TO L32) G05
G06 G09G10G11G12
Manual A/C
G14 G15 G16
G17 G18G19
Manual A/C Manual A/C
G20 G21G22G23
1234567
MCONF070015-01
12
MCONF020205-01
Weld
splice
MCONN000002-01
1
2
34
MCONF040004-01
123
46 5
MCONF060003-01
1 23
MCONF030096-01
123
MCONF030096-01
1234 56
MCONF060068-01
1
34
2
MCONF040045-01
2
5
46
13
MCONF060072-01
21
3247
163451213141567891011
3334353643444546373839404142181719202128293031222324252627
MCONF470001-01
1234567
MCONF070004-01
1234
MCONF040096-01
54 32 167910
20 19 18 17 16 15 14 13 12 118
MCONM200008-01
12
34
MCONM040015-01
12
MCONF020206-01
12
34
MCONF040097-01
1
2
MCONF020112-01
21
MCONF020207-01
1234
MCONF040098-01
125678911 12 13 14 15 16 17 18 1910
2034
MCONF200014-01
1234567
MCONF070004-01
AAA BB
AAA B
BB
BB
( )
MCONF130021-01
ABB DD
AAB D
CC
CD
( )
MCONF130023-01
AAB CC
AAB C
BB
BC
( )
MCONF130019-01
123
78910
456
11121314
MCONF140018-01
3
7654
21
MCONF070016-01
1234567 8
9 10111213141516
MCONF160023-01
3
21
654
MCONF060063-01
2
51
47 6
8
3
MCONF080014-01
12345678910MCONF100038-01

Downloaded from www.Manualslib.com manuals search engine 9A-107 Wiring Systems:
G24G25 G26G27 G27
G28 G29G31
IF EQPD
G32 G33G34 G35 (TO E37)
G36 (TO E38) G37G39G40
IF EQPD IF EQPD
G42 G43 (TO L51)G46
IF EQPD IF EQPDAuto A/C
G47 G48G49G50G51
Auto A/C Auto A/C Auto A/C Auto A/C Auto A/C
G52 G53G54
Auto A/C Auto A/CIF EQPD
G59
M16A
21
83
9 4
10 5
11 6
12
7
MCONF120026-01
710
56 12 34
8 9 11 12 13
MCONF130010-01
21
MCONF020111-01
12345MCONF050021-011
MCONF010121-01
1
17 2
18 3
19 4
20 5
21 6
22 7
23 8
24 9
25 10
26 11
27 12
28 13
29 14
30 15
31 16
32
MCONF320005-01
12 3
8
467 5
MCONF080002-01
AA A A A
BBBB
BB
CCC C CD DD D DD
()
MCONF220018-01
6543 21
MCONF060064-01
12345
78 11 6
12
910
MCONF120028-01
10
11 12 13 14 15 16 17 18 19 123456789
20
MCONF200020-01
14951071214
381315
2611
MCONF150002-01
10
11 12 13 14 15 16 17 18 19 123456789
20
MCONF200021-01
1234567891011
12 13 14 15 16 17 18 19 20 21 22
MCONF220009-01
54321
109876
MCONF100060-01
12
3456
MCONF060025-01
123456
212223242526
7
27
8
28
9
29
10
30
11
31
12
32
13
33
14
34
15
35
16
36
17
37
18
38
19
39
20
40
MCONF400001-01
7 654 3
21
14 13 12 11 10 9 8
MCONM140005-02
12
34
MCONF040009-01
1 2
( )MCONF020105-01
2
14 3657MCONF070002-01
1234567
MCONF070004-01
12
MCONF020268-01
12349105678
11121718192013141516MCONF200023-01
12345678
910151611121314
MCONF160009-01
21
MCONF020148-01
12345678910
MCONF100064-01
12
34567
()
MCONF070021-01