Downloaded from www.Manualslib.com manuals search engine Engine Cooling System: 1F-4
Diagnostic Information and Procedures
Engine Cooling Symptom DiagnosisS7RS0B1604001
ConditionPossible cause Correction / Reference Item
Engine overheats
(Radiator fan operates) Loose or broken water pump belt
Adjust or replace.
Not enough coolant Check coolant level and add as necessary.
Faulty thermostat Replace.
Faulty water pump Replace.
Dirty or bent radiator fins Clean or remedy.
Coolant leakage on cooling system Repair.
Clogged radiator Check and replace radiator as necessary.
Faulty radiator cap Replace.
Improper ignition timing Adjust.
Dragging brakes Adjust brake.
Slipping clutch Adjust or replace.
Poor charge battery Check and replace as necessary.
Poor generation generator Check and repair.
ECT sensor faulty Check and replace as necessary.
Radiator cooling fan relay No.2 and/or
No.3 faulty Check and replace as necessary.
Radiator fan motor faulty Check and replace as necessary.
ECM faulty Check and replace as necessary.
Wiring or grounding faulty Repair as necessary.
Equipped with too much electric load
part(s) Dismount.
Engine overheats
(Radiator fan does not
operate) Fuse blown
Check 30 A fuse of relay/fuse box and check
for short circuit to ground.
Radiator cooling fan relay No.1 faulty Check and replace as necessary.
ECT sensor faulty Check and replace as necessary.
Radiator cooling fan motor faulty Check and replace as necessary.
Wiring or grounding faulty Repair as necessary.
ECM faulty Check and replace as necessary.
Downloaded from www.Manualslib.com manuals search engine 1H-2 Ignition System:
Schematic and Routing Diagram
Ignition System Wiring Circuit DiagramS7RS0B1802001
E23-60
E23-29 12V 5V
5V
E23-1
E23-16
BLK/WHT
BLK/RED
BLK/RED BLK/RED
BLK/YELBLK/YEL
BLK/YEL
GRN
BLKWHT
WHT
BRN/WHT
BLK/ORN
BLK
BLK
C37-20
BLK/RED
PNK
5V
C37-21
BLK/WHT
7
3 4
1
12 5
6
2
11
8
9
10
GRN/YEL
GRN/WHT
C37-6
C37-5 5V
5V
RED/YEL
C37-58
C37-15
C37-30
E23
C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
13
14
15
16
17
50A50A80A
BLK/ORN
E23-31 BLK
I4RS0B180001-01
1. Ignition switch 7. No.1 spark plug 13. Individual circuit fuse box
No.1
2. Main relay 8. No.2 spark plug 14. “IG ACC” fuse
3. Ignition coil assembly for No.1 and No.4 spark plugs 9. No.3 spark plug 15. “FI” fuse
4. Ignition coil assembly for No.2 and No.3 spark plugs 10. No.4 spark plug 16. Junction block assembly
5. CMP sensor 11. Sensed information (MAP sensor, ECT sensor, MAF and IAT
sensor, TP sensor, Knock sensor, VSS, Electric load signal,
Engine start signal) 17. “IG COIL” fuse
6. CKP sensor 12. Battery fuse box
Downloaded from www.Manualslib.com manuals search engine 4-ii Table of Contents
Repair Instructions ..............................................4D-2Parking Brake Inspection and Adjustment ..........4D-2
Parking Brake Cable Removal and Installation ......................................................... 4D-3
Parking Brake Lever Removal and Installation ....4D-3
Specifications .... ...................................................4D-4
Tightening Torque Specifications ........................4D-4
ABS ........................................... .................4E-1
Precautions........................................................... 4E-1
Precautions in Diagnosing Troubles ................... 4E-1
Precautions in On-Vehicle Service...................... 4E-1
Precautions in Hydraulic Unit Operation Check ................................................................ 4E-1
General Description ............................................. 4E-2 ABS Description .................................................. 4E-2
ABS Hydraulic Unit / Control Module Assembly Description ....................................... 4E-2
CAN Communication System Description........... 4E-3
Schematic and Routing Diagram ........................ 4E-4 ABS Schematic ................................................... 4E-4
ABS Wiring Circuit Diagram ................................ 4E-5
Component Location ........... ................................ 4E-7
ABS Components Location ................................. 4E-7
Front Wheel Speed Sensor Components Location ............................................................ 4E-7
Rear Wheel Speed Sensor Components Location ............................................................ 4E-8
Diagnostic Information and Procedures ............ 4E-8 ABS Check .......................................................... 4E-8
ABS Warning Light Check................................. 4E-10
EBD Warning Light (Brake Warning Light) Check .............................................................. 4E-10
DTC Check........................................................ 4E-11
DTC Table ......................................................... 4E-11
DTC Clearance ................................................. 4E-12
Scan Tool Data ................................................. 4E-12
ABS Warning Light Does Not Come ON at Ignition Switch ON .......................................... 4E-13
ABS Warning Light Comes ON Steady ............. 4E-14
EBD Warning Light (Brake Warning Light) Comes ON Steady .......................................... 4E-15
Serial Data Link Circuit Check .......................... 4E-16
DTC C1021, C1022 / C1025, C1026 / C1031, C1032 / C1035, C1036: Right-Front / Left-
Front / Right-Rear / Left-Rear Wheel Speed
Sensor Circuit or Sensor Ring ........................ 4E-18
DTC C1041 / C1045 / C1051 / C1055, DTC C1042 / C1046 / C1052 / C1056: Right-Front
/ Left-Front / Right-Rear / Left-Rear Inlet
Solenoid Circuit, Right-Front / Left-Front /
Right-Rear / Left-Rear Outlet Solenoid
Circuit .............................................................. 4E-20
DTC C1057: Power Source Circuit ................... 4E-21
DTC C1061: ABS Pump Motor and/or Motor Driver Circuit ................................................... 4E-22
DTC C1063: Solenoid Valve Power Supply Driver Circuit ................................................... 4E-23
DTC C1071: ABS Control Module..................... 4E-24 DTC U1073: Control Module Communication
Bus Off ............................................................ 4E-25
DTC U1100: Lost Communication with ECM (Reception Error)............................................. 4E-27
Repair Instructions ............ ................................ 4E-28
ABS Hydraulic Unit Operati on Check................ 4E-28
ABS Hydraulic Unit / Control Module
Assembly Components ...... ............................. 4E-29
ABS Hydraulic Unit / Control Module
Assembly On-Vehicle Inspection .................... 4E-29
ABS Hydraulic Unit / Control Module
Assembly Removal and Inst allation ................ 4E-29
Front / Rear Wheel Speed Sensor On-Vehicle Inspection ........................................................ 4E-31
Front Wheel Speed Sensor Removal and Installation ....................................................... 4E-32
Front Wheel Speed Sensor Inspection ............. 4E-32
Rear Wheel Speed Sensor Removal and Installation ....................................................... 4E-33
Rear Wheel Speed Sensor Inspection .............. 4E-34
Front Wheel Encoder On-Veh icle Inspection .... 4E-34
Front wheel Enco der Removal and
Installation ....................................................... 4E-34
Rear Wheel Encoder On-Veh icle Inspection..... 4E-34
Rear Wheel Encoder Removal and Installation ....................................................... 4E-34
Specifications ..................... ................................ 4E-35
Tightening Torque Specifications ...................... 4E-35
Special Tools and Equipmen t ........................... 4E-35
Special Tool ...................................................... 4E-35
Electronic Stability Prog ram ...................4F-1
Precautions ........................................................... 4F-1
Precautions in Diagnosing Troubles ................... 4F-1
Precautions in On-Vehicle Service...................... 4F-1
Precautions in Hydraulic Unit Operation Check ................................................................ 4F-1
Precautions in Sensor Calibration ....................... 4F-1
Precautions in Speedometer Test or Other Tests ................................................................. 4F-2
General Description ............................................. 4F-2 Electronic Stability Program Description ............. 4F-2
Electronic Stability Program Construction ........... 4F-3
ESP® Hydraulic Unit / Control Module
Assembly Description........................................ 4F-5
Warning Lamp, Indicator Lamp Description ........ 4F-6
CAN Communication System Description........... 4F-6
CAN Communication System For Electronic Stability Program Description ............................ 4F-7
Schematic and Routing Diagram ........................ 4F-8 Electronic Stability Program Schematic .............. 4F-8
Electronic Stability Program Wiring Circuit Diagram............................................................. 4F-9
Component Location ............ ............................. 4F-11
Electronic Stability Program Component
Location........................................................... 4F-11
Diagnostic Information and Procedures .......... 4F-12 Electronic Stability Program System Check ...... 4F-12
ESP® Warning lamp Check .............................. 4F-14
Downloaded from www.Manualslib.com manuals search engine 4E-5 ABS:
ABS Wiring Circuit DiagramS7RS0B4502002
1. ABS hydraulic unit / control module assembly 8.
Pump motor 15. Wheel speed sensor (Right-front)
2. ABS control module 9. Stop lamp switch 16. Wheel speed sensor (Left-front)
3. ABS hydraulic unit 10. ABS warning light 17. Wheel speed sensor (Right-rear)
4. Solenoid valve power supply driver (transistor) 11. EBD warnin g light (Brake warning light) 18. Wheel speed sensor (Left-rear)
5. Solenoid valve driver (transistor) 12. Lamp driver module 19. Battery
6. Pump motor driver (transistor) 13. 4 way joint 20. Ignition switch
7. Solenoid valve 14. Data link connector 21. ECM
[A]
14
1516171819202122232425 1
23456789101112
13
26 E03
a
WHT/BLU
BLKWHT/BLU
M
12V
9
10 11 12
13
BLKE03-14E03-1
E03-13
E03-26
YELBRN
14E03-24
LT GRN/BLKLT GRN
15
WHTWHT/BLK
16
RED
WHTBLK
WHTBLK
WHTBLK
WHTBLKRED/BLK
17
12V
PPL/WHT
18E03-5
1912V
5V
12V
23
24
VCC22
E03-25
E03-15E03-16
E03-19E03-18
E03-22E03-21
WHT/RED
WHT/RED
+BB
GRN/ORN
E03-7
WHT/BLUGRN
1
2
3
4
8
RED/BLK
E03-12
E03-6
RED
WHTE03-10E03-8
REDWHT
20 7
6
529
29
G28-8
G28-10
25
29
E23-3E23-18
GRN/WHT
21
PPL
12V
E23-20
12V
12V
12V
12V
REDWHTE46-1
E46-2
BLK
RED/BLK
RED/BLK
RED
RED
WHT
WHT
27
28
26
29
G37-2
G37-4
REDWHT
I6RS0C450004-01
[A]: Terminal arrangement of ABS hydraulic unit / control module assembly 10. Solenoid valve power supply driver
(transistor) 21. Brake light switch
a: Upside 11. ABS pump motor driver (transistor) 22. Power control unit
Downloaded from www.Manualslib.com manuals search engine ABS: 4E-18
DTC C1021, C1022 / C1025, C1026 / C1031, C1032 / C1035, C1036: Right-Front / Left-Front / Right-
Rear / Left-Rear Wheel Speed Sensor Circuit or Sensor Ring
S7RS0B4504012
Wiring Diagram
DTC Detecting Condition
The ABS control module monitors the voltage at the terminal of each sensor while the ignition swit ch is ON. When the
voltage is not within the specified range, an applicable DTC will be set. Also, when no sensor signal is inputted at
running, an applicable DTC will be set.
NOTE
When the vehicle was operated in any of the following ways, one of these DTCs may be set even when
the sensor is in good condition. If such possibility is suspected, clear DTC once referring to “DTC
Clearance” and then performing the driving test as described in Step 2 of “ABS Check”, check whether
or not any abnormality exists.
• The vehicle was driven with parking brake pulled.
• Wheel spin occurred while driving.
• Wheel(s) was turned while the vehicle was jacked up.
• The vehicle was stuck.
YELBRN
3E03-24
LT GRN/BLKLT GRN
4
WHTWHT/BLK
5
RED
WHTBLK
WHTBLK
WHTBLK
WHTBLKRED/BLK
6
E03-25
E03-15E03-16
E03-19E03-18
E03-22E03-21
12V
12V
12V
12V
12V
7
GRN/ORNE03-7GRN
1
2
[A]
E03
15
16
17
18
19
20
21
22
23
24
25 2
3
4
5
6
7
8
9
10
11
12
1
13
14
26
I6RS0C450009-01
[A]: ABS hydraulic unit / control module connector
(viewed from terminal side) 3. Right-rear wheel speed sensor 6. Left-front wheel speed sensor
1. Ignition switch 4. Left-rear wheel speed sensor 7. ABS hydraulic unit / control module assembly
2. Circuit fuse box 5. Right-front wheel speed sensor
Downloaded from www.Manualslib.com manuals search engine Electronic Stability Program: 4F-9
Electronic Stability Program Wiring Circuit DiagramS7RS0B4602002
WHT/BLU
WHT/BLUGRN
M
12V3
12V
5V
12V
VCC
WHT/RED
WHT
7
REDWHT
12V
12V
6 19
20
21RED/BLK
RED/BLK
GRN/WHT
PNK
12V
GRN/BLK
5V
LT GRN/RED
BLK/ORN
4
16
17
186
22
6 29
30 34
36
38
33
35
32
31
6
6 37
BLK
BLK
RED/BLKRED12V
BLKWHT
23
WHT/BLKWHT
12V
BLKWHT
24
BLKWHTLT GRN/BLKLT GRN
12V
25
BLKWHTBRN
12V
26YEL
12V
98101211
13
6BLK/ORN
1
227
5
WHT/REDGRN/ORN
BLK/ORN
REDWHT
REDWHT
PPL/WHT
6
REDWHT
REDWHT
6
REDWHT
RED/BLK
PPL/WHT
28
39
15 14
BLU/RED
GRN/ORN
12V
12V
E85-35
E85-33
E85-13E85-44
E85-46
E85-29E85-25
E85-37
E85-31
E85-14E85-15
E85-12E85-11
E85-16
E85-47
E85-3
E85-32
E85-1
E85-2
E85-5E85-6
E85-7
E85-42
RED/BLKWHT/BLK
I7RS0B460007-02
1. Battery 14. Junction connector 27. DLC
2. Relay box 15. Keyless start control module 28. To SDM
3. Ignition switch 16. Stop lamp switch 29. ESP® hydraulic unit / control module
4. Junction block assembly 17. Stop lamp 30. “ESP OFF” switch
5. Steering angle sensor 18. ECM 31. Power control unit
6. CAN driver 19. BCM (included in junction block assembly) 32. Internal memory