2007 SUZUKI SWIFT rear lamp

Downloaded from www.Manualslib.com manuals search engine 4F-10 Electronic Stability Program:
Terminal Arrangement of ESP® Control Module Connector (Viewed from Terminal Side)
7. Combination meter 20. Brake fluid level switch 33. Pump motor driver (transistor)
8. SLIP indicator lamp 21. Parking brake switch 34. Pump motor
9. ESP ® OFF lamp 22. Yaw rate / G sensor assembly 35. Solenoid valve power supply driver
(transistor)
10. ESP ® warning lamp 23. Left-front wheel speed sensor 36. Solenoid valve
11. ABS warning lamp 24. Right-front wheel speed sensor37. Solenoid valve driver (transistor)
12. EBD warning lamp (brake warning lamp) 25. Left-rear wheel speed sensor 38. Master cylinder pressure sensor
13. Lamp driver module 26. Right-rear wheel speed sensor 39. To ECM and P/S control module
Terminal CircuitTerminal Circuit
E85-1 Solenoid valve power supply driver
(transistor) E85-25CAN communication line (low) for yaw
rate / G sensor assembly
E85-2 Right-front wheel speed sensor (–) E85-26—
E85-3 Right-front wheel speed sensor (+) E85-27—
E85-4 —E85-28 —
E85-5 Left-rear wheel speed sensor (+) E85-29CAN communication line (high) for yaw
rate / G sensor assembly
E85-6 Left-rear wheel speed sensor (–) E85-30—
E85-7 ESP® OFF switch input E85-31 Ground for yaw rate / G sensor assembly
E85-8 —E85-32 Pump motor driver (transistor)
E85-9 —E85-33 Data link connector
E85-10 —E85-34 —
E85-11 Right-rear wheel speed sensor (–) E85-35 Ignition switch
E85-12 Right-rear wheel speed sensor (+) E85-36—
E85-13 CAN communication line (high) E85-37Power source for ya
w rate / G sensor
assembly
E85-14 Left-front wheel speed sensor (+) E85-38—
E85-15 Left-front wheel speed sensor (–) E85-39—
E85-16 Ground E85-40—
E85-17 —E85-41 —
E85-18 —E85-42 CAN communication line (high) for ECM
E85-19 —E85-43 —
E85-20 — CAN communication line (low)
E85-21 —E85-45 —
E85-22 —E85-46 CAN communication line (low) for ECM
E85-23 —E85-47 Ground
E85-24 —
E85
161
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5
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3233
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46
47
I6RS0B460007-01

Downloaded from www.Manualslib.com manuals search engine Electronic Stability Program: 4F-11
Component Location
Electronic Stability Program Component LocationS7RS0B4603001
10
9
8
11
1415
13 1613
12 1 7
6
5
4
3
2
I7RS0B460008-02
1. ABS fuse 7. Steering angle sensor13. Encoder
2. ESP ® warning lamp 8. ESP® hydraulic unit / control module 14. Yaw rate / G sensor
3. ESP ® OFF lamp 9. ABS motor fuse 15. Front wheel speed sensor
4. EBD warning lamp (brake warning lamp) 10. ABS solenoid fuse 16. ESP® OFF switch
5. ABS warning lamp 11. Stop lamp switch
6. SLIP indicator lamp 12. Rear wheel speed sensor

Downloaded from www.Manualslib.com manuals search engine 4F-16 Electronic Stability Program:
) C1022 Right-front wheel speed
sensor or encoder failure Abnormal wheel speed sensor
signal is detected.
{
*1 {
) C1023 Yaw rate sensor failure • Yaw rate sensor signal is out of
range.
• Vehicle behavior and yaw rate signal is disagreed. ——
{
) C1024 Steering angle sensor circuit
failure • Steering angle sensor internal
defect is detected by CPU in
steering angle sensor.
• Steering angle sensor signal is out of specified range. ——
{
) C1025 Left-front wheel speed
sensor circuit failure Wheel sensor signal is out of
specified range.
{
*1 {
) C1026 Left-front wheel speed
sensor or encoder failure Abnormal wheel speed sensor
signal is detected.
{
*1 {
) C1027 ESP
® OFF switch circuit
failure Mechanical switch failure, failure in
switch wiring is shorted to ground.
———
) C1028 Master cylinder pressure
sensor circuit failure Input signal voltage from master
cylinder pressure sensor in ESP
®
control module is too high or low. ——
{
) C1031 Right-rear wheel speed
sensor circuit failure Wheel sensor signal is out of
specified range.
{
*1 {
) C1032 Right-rear wheel speed
sensor or encoder failure Abnormal wheel speed sensor
signal is detected.
{
*1 {
) C1034 Yaw rate / G sensor
assembly power supply
failure Power supply voltage of yaw rate /
G sensor assembly is too high when
ignition switch OFF.
——{
Power supply voltage of yaw rate /
G sensor assembly is too low when
ignition switch ON.
) C1035 Left-rear wheel speed
sensor circuit failure Wheel sensor signal is out of
specified range.
{
*1 {
) C1036 Lef

t-rear wheel speed
sensor or encoder failure Abnormal wheel speed sensor
signal is detected.
{
*1 {
) C1037 Steering angle sensor power
supply failure Power supply voltage to steering
angle sensor is too low.
——
{
) C1038 Steering angle sensor detect
rolling counter failure from
ESP
® control module ESP
® control module rolling
counter failure is detected by
steering angle sensor. ——
{
) C1039 Yaw rate / G sensor
assembly internal failure Yaw rate / G sensor assembly
internal failure is detected.
——
{
) C1040 Stability control system
function failure Stability control is active for more
than specified time
without yaw rate
change. ——
{
DTC (displayed
on SUZUKI scan tool) Diagnostic Items
Detecting condition (DTC will
beset when detecting) ABS
warning lamp EBD
warning lamp ESP
®
warning lamp

Downloaded from www.Manualslib.com manuals search engine Electronic Stability Program: 4F-17
) C1041 Right-front inlet solenoid
valve circuit failure
Mismatching solenoid output and solenoid monitor is detected. {{{
) C1042 Right-front outlet solenoid
valve circuit failure {{{
) C1043 Master cylinder cut solenoid
valve circuit No.1 failure {{{
) C1044 Master cylinder cut solenoid
valve circuit No.2 failure {{{
) C1045 Left-front inlet solenoid valve
circuit failure {{{
) C1046 Left-front outlet solenoid
valve circuit failure {{{
) C1051 Right-rear inlet solenoid
valve circuit failure {{{
) C1052 Right-rear outlet solenoid
valve circuit failure {{{
) C1053 Low pressure solenoid valve
circuit No.1 failure {{{
) C1054 Low pressure solenoid valve
circuit No.2 failure {{{
) C1055 Left-rear inlet solenoid valve
circuit failure {{{
) C1056 Left-rear outlet solenoid
valve circuit failure {{{
) C1057 *2 ESP
® control module power
supply circuit failure ESP®
control module power supply
voltage is too high. {{{
ESP® control module power supply
voltage is too low. {
*4 {
) C1061 Pump motor and/or motor
circuit failure Defective pump motor and/or motor
power supply voltage is too low.
{
— {
) C1063 Solenoid valve
power supply
driver circuit failure Mismatching solenoid output and
solenoid monitor is detected.
{{{
) C1071 ESP
® con
trol module
internal defect ESP®
control module internal
defect is detected. {{{
) C1073 Lost communication with
yaw rate / G sensor
assembly CAN line communication error in
ESP®
control module and yaw rate
/ G sensor assembly is detected. ——
{
) C1075 Steering angle sensor
calibration incomplete *3 Missing steering angle sensor
calibration point data is detected.
——
{
) C1076 Master cylinder pressure
sensor calibration
incomplete Master cylinder pressure sensor
calibration is incompleted.
——
{
) C1078 Lateral G sensor in yaw rate
/ G sensor assembly
calibration incomplete Lateral G sensor in yaw rate / G
sensor assembly calibration is
incompleted.
——
{
) C1090 Invalid communication with
ECM ESP®
control module rolling
counter failure is detected by ECM. ——
{
) C1091 ECM data in CAN line failure ECM sent invalid signal to ESP
®
control module. ——
{
) C1094 Invalid torque control
communication with ECM Reception error of torque control
signal with ECM
——
{
) U1073 Control module
communication bus off Transmission error that is
inconsistent between transmission
data and transmission monitor
(CAN bus monitor) data is detected
more than 7 times continuously.
——
{
DTC (displayed
on SUZUKI scan tool) Diagnostic Items
Detecting condition (DTC will
beset when detecting) ABS
warning lamp EBD
warning lamp ESP
®
warning lamp

Downloaded from www.Manualslib.com manuals search engine Electronic Stability Program: 4F-57
3) Remove front brake pipe referring to “Front Brake Hose / Pipe Removal and In stallation in Section 4A”.
4) Remove ESP ® hydraulic unit / control module with
bracket from vehicle by removing bracket bolts.
5) Remove bolt (4) and pull out ESP ® hydraulic unit /
control module assembly (1) from bracket (3) using
flat end rod or the like (2).
Installation 1) Install hydraulic unit / co ntrol module assembly and
by reversing removal procedure.
Tightening torque
Brake pipe flare nut: 16 N·m (1.6 kgf-m, 11.5 lb-
ft)
ESP ® hydraulic unit / control module assembly
bolt: 9 N·m (0.9 kgf-m, 6.5 lb-ft)
ESP ® hydraulic unit / control module assembly
bracket bolt: 25 N·m (2.5 kgf-m, 18.0 lb-ft)
2) Bleed air from brake system referring to “Air Bleeding of Brake System in Section 4A”.
3) Check each installed part for fluid leakage.
4) Connect SUZUKI Scan Tool.
5) Turn ignition switch to ON position. And SLIP indicator lamp flush. (Other than replace with new
one) If other than SLIP indicator lamp light, check
DTC and repair it.
6) Turn ignition switch to ON position. And ESP®
warning lamp, SLIP indicator lamp, ESP ® OFF
lamp, Brake warning lamp lights and ABS warning
lamp flush. (Replace new one)
7) Check DTC.
NOTE
If any DTC(s) other than C1075, C1076 or
C1078 are detected, sensor calibration can
not be completed. Repair the detected it(s)
first.

8) Perform “Sensor Calibration”.
9) Perform “ESP ® Hydraulic Unit Operation Check”.
10) Turn ignition switch to OFF position once and then
ON position. In this state, make sure that indicator
light and warning light turns off.
11) Check DTC(s) are not stored in hydraulic unit / control module.
Front / Rear Wheel Speed Sensor On-Vehicle
Inspection
S7RS0B4606028
CAUTION!
Incorrect voltage and/or wrong connection
cause damage to wheel speed sensor.

Output Voltage Inspection
1) Disconnect negative (–) cable from battery.
2) Hoist vehicle a little.
3) Disconnect wheel speed sensor connector.
4) Disconnect wheel speed grommet from vehicle body.
5) Set up measuring devices as shown in figure, the resistance to 115 Ω and the power supply voltage
to12 V.
4
1
2 3
I6RS0B460030-02
[A]: Front wheel speed sensor 3. “WHT” wire terminal
[B]: Rear wheel speed sensor 4. “BLK” wire terminal
1. Wheel speed sensor connector 5. Power supply (12 V)
2. Resistance (115 Ω)
V
2
5
4 1
3
43
1
[A]
[B]
I6RS0B460031-02

Downloaded from www.Manualslib.com manuals search engine Electronic Stability Program: 4F-59
Installation
CAUTION!
Do not pull or twist wire harness more than
necessary when installing front wheel speed
sensor.

1) Check that no foreign material is attached to sensor(1) and mating encoder (2).
2) Install it by reversing removal procedure.
Tightening torque
Front wheel speed sensor bolt (a): 11 N·m (1.1
kgf-m, 8.0 lb-ft)
Front wheel speed sensor harness clamp bolt
(b): 11 N·m (1.1 kgf-m, 8.0 lb-ft)
3) Check that there is no clearance between sensor and knuckle.
Front Wheel Speed Sensor InspectionS7RS0B4606030
Check sensor for damage.
If any malcondition is found, replace.
Rear Wheel Speed Sensor Removal and
Installation
S7RS0B4606031
CAUTION!
• Do not pull wire harness when removing rear wheel speed sensor.
• Do not cause damage to surface of rear wheel speed sensor and do not allow dust,
etc. to enter its installation hole.

Removal
1) Disconnect negative (–) cable from battery.
2) Remove quarter inner trim to brake referring to
“Floor Carpet Removal and Installation in Section
9H”.
3) Turn over floor carpet (2) and disconnect connector (1) of wheel speed sensor.
[A]: OK [B]: NG
(b)
1
[A][B]
11
2
(a)
I6RS0B460033-02
I5JB0A450031-01
2
2
1
I6RS0B460035-02

Downloaded from www.Manualslib.com manuals search engine 4F-60 Electronic Stability Program:
4) Hoist vehicle and remove wheel.
5) Remove harness clamp (1) and clamp bolts (2).
6) Remove rear wheel speed sensor (3) from knuckle.
Installation
CAUTION!
Do not pull or twist wi re harness more than
necessary when installing rear wheel speed
sensor.

Reverse removal procedure for installation noting the
following.
• Check that no foreign material is attached to sensor(1) and mating encoder (2).
• Be sure to install wheel speed sensor (1) and its bolt at the correct position as shown in figure.
Tighten sensor bolt and harness clamp bolts to
specified torque.
Tightening torque
Rear wheel speed sensor bolt (a): 11 N·m (1.1 kgf-
m, 8.0 lb-ft)
Rear wheel speed sensor harness clamp bolt (a):
11 N·m (1.1 kgf-m, 8.0 lb-ft)
• Check that there is no clearance between sensor and brake back plate.
Rear Wheel Speed Sensor InspectionS7RS0B4606032
Refer to “Front Wheel Speed Sensor Inspection” since
rear wheel speed sensor is the same as front wheel
speed sensor.
3
2
1
I6RS0B460036-02
[A]: OK [B]: NG
1
(b)
[A][B]
11
(a)
2
I6RS0B460037-02

Downloaded from www.Manualslib.com manuals search engine 4F-66 Electronic Stability Program:
Specifications
Tightening Torque SpecificationsS7RS0B4607001
Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
NOTE
The specified tightening torque is also described in the following.
“ESP® Hydraulic Unit / Control Module Assembly Removal and Installation”

Special Tools and Equipment
Special ToolS7RS0B4608001
Fastening part Tightening torque
Note
N ⋅mkgf-mlb-ft
Brake pipe flare nut 16 1.6 11.5 )
ESP ® hydraulic unit / control module assembly
bolt 90.9 6.5)
ESP ® hydraulic unit / control module assembly
bracket bolt 25 2.5 18.0)
Front wheel speed sensor bolt 11 1.1 8.0 )
Front wheel speed sensor harness clamp bolt 11 1.1 8.0 )
Rear wheel speed sensor bolt 11 1.1 8.0 )
Rear wheel speed sensor har ness clamp bolt 11 1.1 8.0 )
Yaw rate / G sensor assembly nut 8 0.8 6.0 )
09956–02311SUZUKI scan tool
Brake pressure gauge —
) This kit includes following
items. 1. Tech 2, 2. PCMCIA
card, 3. DLC cable, 4. SAE
16/19 adapter, 5. Cigarette
cable, 6. DLC loop back
adapter, 7. Battery power
cable, 8. RS232 cable, 9.
RS232 adapter, 10. RS232
loop back connector, 11.
Storage case, 12.) / ) / ) /
) / ) / ) / )