2007 SUZUKI SWIFT 6-1

Downloaded from www.Manualslib.com manuals search engine Table of Contents 6- i
6
Section 6
CONTENTS
Steering
Precautions ................................................. 6-1
Precautions............................................................. 6-1
Precautions on Steering........................................ 6-1
Steering General Diagnosi s.................... 6A-1
Precautions........................................................... 6A-1
Precautions for Steering Diagnosis ..................... 6A-1
Diagnostic Information and Procedures ............ 6A-2 Steering Symptom Diagnosis .............................. 6A-2
Steering Wheel and Column ................... 6B-1
Precautions........................................................... 6B-1
Service Precautions of Steering Wheel and Column.............................................................. 6B-1
General Description ............................................. 6B-1 Steering Wheel and Column Construction .......... 6B-1
Diagnostic Information and Procedures ............ 6B-2 Checking Steering Column for Accident Damage ............................................................ 6B-2
Repair Instructions .............................................. 6B-3 Steering Wheel and Column Construction .......... 6B-3
Steering Wheel Removal and Installation ........... 6B-4
Contact Coil Cable Assembly Removal and Installation ......................................................... 6B-5
Centering Contact Coil Cable Assembly ............. 6B-6
Contact Coil Cable Assembly Inspection ............ 6B-6
Steering Angle Sensor Removal and Installation ......................................................... 6B-6
Steering Angle Sensor Inspection ....................... 6B-6
Steering Column Removal and Installation ......... 6B-7
Steering Column Inspecti on ................................ 6B-8
Ignition Switch Cylinder Assembly Removal and Installation (Non- Keyless Start Model)...... 6B-9
Steering Lock Assembly (Ignition Switch) Removal and Installation................................... 6B-9
Steering Lower Shaft Removal and Installation ....................................................... 6B-10
Specifications ..................................................... 6B-11
Tightening Torque Specifications ...................... 6B-11
Special Tools and Equipmen t ........................... 6B-11
Special Tool ...................................................... 6B-11
Power Assisted Steering System........... 6C-1
Precautions........................................................... 6C-1 Steering System Note .........................................6C-1
Precautions in Diagnosing Troubles ...................6C-1
General Description .............................................6C-2 P/S System Description ......................................6C-2
EPS Diagnosis General Descr iption ...................6C-3
On-Board Diagnostic System Description ...........6C-3
Schematic and Routing Diagram ........................6C-4 EPS System Wiring Circuit Diagram ...................6C-4
Diagnostic Information and Procedures ............6C-5 EPS System Check .............. ...............................6C-5
“EPS” Warning Light Check . ...............................6C-8
DTC Check..........................................................6C-8
DTC Clearance ...................................................6C-9
DTC Table ...........................................................6C-9
Scan Tool Data .................................................6C-11
Visual Inspection ...............................................6C-12
P/S System Symptom Diagnosis ......................6C-12
Serial Data Link Circuit Check ..........................6C-13
“EPS” Warning Light Do es Not Come ON with
Ignition Switch Turn ed ON before Engine
Starts ...............................................................6C-15
“EPS” Warning Light Remains ON Steady after Engine Starts ..........................................6C-16
DTC C1113: Steering Torque Sensor (Main and Sub) Circuit Correlation ............................6C-17
DTC C1114: Steering Torque Sensor Reference Power Supply Circuit .....................6C-19
DTC C1117: Steering Torque Sensor Failure Signal Circuit Low ...........................................6C-21
DTC C1118: Steering Torque Sensor Failure Signal Circuit High...........................................6C-22
DTC C1119: Steering Torque Sensor Power Supply Circuit ..................................................6C-24
DTC C1121 / C1123 / C1124: VSS Circuit
Failure .............................................................6C-26
DTC C1122: Engine Speed Signal....................6C-28
DTC C1141 / C1142 / C1143 / C1145: P/S Motor Circuit Failure ........................................6C-30
DTC C1153: P/S Control Module Power Supply Circuit Voltage Low .............................6C-32
DTC C1155: P/S Control Module Failure ..........6C-33
P/S Control Module Power Supply and Ground Circuit Check ......................................6C-34
Inspection of P/S Control Module and Its Circuits ............................................................6C-35

Downloaded from www.Manualslib.com manuals search engine Precautions: 6-1
Steeri ng
Precautions
Precautions
Precautions on SteeringS7RS0B6000001
Air Bag Warning
Refer to “Air Bag Warning in Section 00”.
Air Bag System Service Warning
Refer to “Air Bag System Service Warning in Section 00”.
Precautions for Steering Diagnosis
Refer to “Precautions for Steering Diagnosis in Section 6A”.
Service Precautions of Steering Wheel and Column
Refer to “Service Precautions of Steering Wheel and Column in Section 6B”.
P/S System Note
Refer to “Steering System Note in Section 6C”.

Downloaded from www.Manualslib.com manuals search engine 10B-5 Body Electrical Control System:
GRY/RED
BLK/YEL
BLK/RED
12V
12V
+BB
BLU/YEL
BLU
12V
WHT/BLU
12V
+BB
RED/YEL
G34-7
YEL/REDYEL/BLK
5V
IG1
IG1
IG1
WASH
OFFINT ON
WASH, ON WR EWON
INT
BLU/BLK
YELE39-9
GRN
12V12V
YELL05-5
BLU/YEL
PPL/WHT
12V
G37-5PPL/WHTPPL/WHT
+B +B
GRN/RED
GRN
GRN
RED/BLU
L06-9
L06-10
L01-10L01-1
ON
DOOR
OFF+B
+B
IG1 WHT
K01-5
12V
12V
12V
5V
12V
12V
L04-2YEL
RED/BLK
WHT
GRN/WHT
BRN
LT GRN/BLK
BRN
GRY/WHT
GRY
12VLT GRN
12V
12V
12V
12V
RED/BLK
LT GRN
BRN/WHT
5V5V
5V
PNK
+BB
GRNG32-2
+B
BLKBLK/ORNG34-9
G33-3
BLK/ORNL05-4
BLU
G32-5
WHTE40-2
G34-11
E41-3G34-3BLU
REDWHTREDWHT
+BB
1
2 3
4
5 67
8
9
10
11 12
13 14 14 14 15
16
17
18
19
20
21
22
23
24
52
51 25
26
28
30
31
32
33
33 36 36
+B
GRN
RED/BLU
L06-9
L06-10
33
36 3635 34
35 34
37 50 38
39
40
45 46
47
48 49
[B] [A]
[C]
G37-21
E46-10
GRY
YEL
BRN/YEL
L01-12
L01-4
L01-8
L01-11
GRN
WHT
G37-22
E46-4
G37-8
E46-8
G37-16
E46-11
G37-11
G37-13
G37-14
G37-12
L01-7
L01-15
L01-3
L01-14
L01-16
E46-5
L01-6
L01-17
L01-5
G37-17
G37-18
E46-1E46-2
E46-9
+B
12V
12V
BLK/RED
BLK/REDL05-6
G33-7 54
BLK/REDL05-7
55
BLK/REDL05-842
43
44
27REDWHT
57
+B41
56
ORNL05-9
L04-3
REDWHTREDWHT
REDWHT
REDWHT
G37-4G37-2
RED/BLKWHT/BLKG37-3G37-1 58
59
29
53
I7RS0BA20003-02

Downloaded from www.Manualslib.com manuals search engine 10B-21 Body Electrical Control System:
DTC B1170 (No. 1170): EEPROM Access ErrorS7RS0BA204012
DTC Detecting Condition and Possible Cause
DTC Troubleshooting
NOTE
Before performing steps below, be sure to perform “Body Electrical Control System Check”.

1) Ignition switch OFF.
2) Replace BCM.
3) Repeat BCM Check Flow Table.
DTC U0155 (No. 0155): Lost Communication with Instrument Panel Cluster (IPC) Control ModuleS7RS0BA204019
Wiring Diagram
ABS model DTC detecting condition Possible cause
Data write error or check sum error. BCM malfunction
REDWHTE03-6E03-12
6
3
7
REDWHT
1
[B]
[A]
G37E46
1234567
1234567
8910
11
8910
11
121314 121314
151617
18
19202122 [D]65
1615 141312 11 43
2423 2122 10 9 8 7
21
1920 1817
C3417 16
26 2515 14
65 3
42
13 12
23 2224 1110 9
212019 87
18
1
C35
[E]
REDWHTC37-13C37-12REDWHTC34-17C34-7
2
12345678910
11
141516
36 34 33 32 31 30 29 24 23
37
181920
[C] [F]
G49
E23-3E23-18
4
REDWHTG28-7G28-9REDWHTG49-19G49-18
5
REDWHTE03-10E03-8
G37-4G37-2
REDWHTE46-1E46-2REDWHTREDWHTG28-8G28-10
E03
15
16
17
18
19
20
21
22
23
24
25 2
3
4
5
6
7
8
9
10
11
12
1
13
14
26
E23C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 33 1
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 331
1213
238
G281234567
8
910111213141516
1718
19
20
212223242526272829303132
RED/BLKWHT/BLKG37-3G37-1+BB
I7RS0BA20004-01
[A]: BCM connector (viewed from harness side) 1. ECM
[B]: ECM connector (viewed from harness side) 2. TCM (A/T model)
[C]: Combination meter connector (viewed from harness side) 3. BCM
[D]: TCM connector (viewed from harness side) 4. Combination meter
[E]: Keyless start control module connector (viewed from harness side) 5. Keyless start control module (if equipped)
[F]: ABS control module connector (viewed from harness side) 6. ABS control module
7. Data link connector (DLC)

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-22
ESP® model
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure 1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC by using scan tool.
3) Start engine and run it for 1 min. or more.
4) Check DTC.
[F] E85
161
15
2
3
4
5
6
7
8
9
10
11
12
13
14
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3233
34
35
36
37
38
39
40
41
42
43
44
45
46
47
[D] 12345678910
11
141516
36 34 33 32 31 30 29 24 23
37
181920
G49
[A]
E23
C37
34
1819
567
10
11
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 331
1213
238
34
1819
567
10
11
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 331
12
13
238
[C]G28
1234567
8
910
11
1213141516
1718
19
20
212223242526272829303132
[E] G54
109 321
[B]
G37E46
1234567 1234567
8910
11
8910
11
121314 121314
1516171819202122
4
6 1
2
3
REDWHT
REDWHT
REDWHT
REDWHT
E23-3E23-18
E85-42E85-46
E85-13E85-44
G37-4G37-2
REDWHT
REDWHTG49-19G49-18
5
7
WHTG54-9REDG54-10
G28-8G28-10
G28-7REDG28-9WHT
RED/BLKWHT/BLK
REDWHTE46-1E46-2
G37-1G37-3
+BB8
I7RS0BA20005-01
[A]: ECM connector (viewed from harness side)
1. ECM
[B]: BCM connector (viewed from harness side) 2. ESP® control module
[C]: Combination meter connector (viewed from harness side) 3. BCM
[D]: Keyless start control module connector (viewed from harness side) 4. Steering angle sensor
[E]: Steering angle sensor connector (viewed from harness side) 5. Combination meter
[F]: ESP ® control module connector (viewed from terminal side) 6. Keyless start control module
7. CAN junction connector
8. Data link connector (DLC)
DTC detecting condition Trouble area
BCM can not receive CAN data from combination meter
for longer than specif ied time continuously. • CAN communication circuit
•BCM
• Combination meter

Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-32
BCM connector “E46”L01-8
“3” position switch
(A/T model) *0 – 1 V
↑↓
10 – 14 V Refer to “Reference waveform No. 2: ”
0 V Ignition switch is at ON positi
on and A/T select lever is at
“2” or “3” position
L01-9 — — —
L01-10 Driver side door lock actuator
control (Unlock) (if equipped) 10 – 14 V Unlock signal is output for driver side door lock actuator.
0 V Unlock signal is not output for driver side door lock
actuator.
L01-11 Rear end door opener
actuator control 0 V Rear end door opener actuator is not in operation
10 – 14 V Rear end door opener actuator is in operation
L01-12 Manual door lock switch
(Lock) 10 – 14 V
Manual door lock switch is at any position other than lock
position
0 V Manual door lock swit ch is at lock position
L01-13 — — —
L01-14 Driver side seat belt switch *0 – 3 V
↑↓
10 – 14 V Refer to “Reference waveform No. 3: ”
0 V Ignition switch is at ON position and driver side seat belt
is unfastened
L01-15 Door switch (other than driver
side door and rear end door) 10 – 14 V
Rear right and left side door and passenger side door are
closed
0 V Any one of the door is opened (except driver side door
and rear end door)
L01-16 Driver side door key cylinder switch (Lock) 10 – 14 V
Driver side door key cylinder switch is at any position
other than lock position
0 V Driver side door key cylinder switch is at lock position
L01-17 Driver side door key cylinder
switch (Unlock) 10 – 14 V
Driver side door key cylinder switch is at any position
other than unlock position
0 V Driver side door key cylinder switch is at unlock position
L01-18 — — —
Terminal Circuit Normal voltage Condition
Terminal
CircuitNormal voltage Condition
E46-1 CAN communication line
(high) for ABS/ESP
® control
module *2.5 – 3.6 V
Refer to “Reference waveform No. 4: ”
E46-2 CAN communication line
(low) for ABS/ESP
® control
module *1.6 – 2.5 V
E46-3 — — —
E46-4 Generator “L” terminal 10 – 14 V Engine is running
0 V Ignition switch is at ON position
E46-5 Brake fluid level switch *0 – 3 V
↑↓
10 – 14 V Refer to “Reference waveform No. 1: ”
0 V Ignition switch is at ON position, parking brake lever is
released and brake fluid level is lower than MIN level
E46-6 — — —
E46-7 — — —
E46-8 Sensor ground for outside air
temperature sensor
(if equipped) 0 V
—
E46-9 Serial communication line of
data link connector for ECM,
TCM, ABS and
P/S control
module 8 – 12 V Ignition switch is at ON position
E46-10 Outside air temperature
sensor (if equipped) About 1.5 VIgnition switch is at ON position and outside air
temperature approx. 20
°C (68 °F)

Downloaded from www.Manualslib.com manuals search engine 10B-33 Body Electrical Control System:
BCM connector “G37”E46-11 Oil pressure switch
*3 – 14 V Refer to “Reference waveform No. 5: ”
0 V Ignition switch is at ON position and engine is at stop
E46-12 — — —
E46-13 — — —
E46-14 — — —
Terminal Circuit Normal voltage Condition
Terminal
CircuitNormal voltage Condition
G37-1 CAN communication line (low)
for DLC *1.6 – 2.5 V Refer to “Reference waveform No. 6: ”
G37-2 CAN communication line (low)
for combination meter *1.6 – 2.5 V Refer to “Reference waveform No. 7: ”
G37-3 CAN communication line
(high) for DLC *2.5 – 3.6 V Refer to “Reference waveform No. 6: ”
G37-4 CAN communication line
(high) for combination meter *2.5 – 3.6 V Refer to “Reference waveform No. 7: ”
G37-5 Serial communication line of
data link connector 8 – 12 V Ignition switch is at ON position
G37-6 — — —
G37-7 — — —
G37-8 Theft deterrent light 10 – 14 V Theft deterrent light is not lit up
0 V Theft deterrent light is lit up
G37-9 — — —
G37-10 — — —
G37-11 Serial communication line for
information display
(if equipped) *0 – 1 V
↑↓
10 – 14 V Refer to “Reference
waveform No. 8: ”
G37-12 Ground for keyless entry
receiver (if equipped) 0 V
—
G37-13 Power supply for keyless entry
receiver (if equipped) 4 – 6 V Ignition switch is at all positions
G37-14 Signal for keyless entry
receiver (if equipped) *0 – 1 V
↑↓
4 – 6 V Refer to “Reference
waveform No. 9: ”
G37-15 — — —
G37-16 Key reminder switch 10 – 14 V Ignition key is inserted to ignition key cylinder
0 V Ignition key is pulled out from ignition key cylinder
G37-17 Rear end door window
defogger switch 0 V
Ignition switch is at ON
position and rear end door
window defogger switch is pushed
10 – 14 V Ignition switch is at ON
position and rear end door
window defogger switch is not pushed
G37-18 A/C switch *3 – 14 V Refer to “Reference waveform No. 10: ”
0 V Ignition switch is at ON pos
ition, blower speed selector
is at any position other than OFF position and A/C
switch is at ON position
G37-19 — — —
G37-20 — — —
G37-21 Rear wiper INT switch *0 – 1 V
↑↓
10 – 14 V Refer to “Reference
waveform No. 11: ”
0 V Ignition switch is at ON pos
ition and rear wiper switch
is at INT position
G37-22 Rear wiper low switch *0 – 1 V
↑↓
10 – 14 V Refer to “Reference
waveform No. 12: ”
0 V Ignition switch is at ON pos
ition and rear wiper switch
is at LOW position

Downloaded from www.Manualslib.com manuals search engine 10B-35 Body Electrical Control System:
Junction block connector “L06”
Reference waveform No. 1
Parking brake or brake fluid level switch signal (1)Reference waveform No. 2
“3” position switch signal (1) for TCM
L05-6
Right side door mirror heater
(if equipped) 10 – 14 V
Engine is running and rear end door window defogger
is in operation
0 V Engine is running and rear end door window defogger
is not in operation
L05-7 Left side door mirror heater (if
equipped) 10 – 14 V
Engine is running and rear end door window defogger
is in operation
0 V Engine is running and rear end door window defogger
is not in operation
L05-8 Rear end door window
defogger wire 10 – 14 V
Engine is running and rear end door window defogger
is in operation
0 V Engine is running and rear end door window defogger
is not in operation
L05-9 Rear wiper control 10 – 14 V
Ignition switch is at ON posi
tion and rear wiper is not in
operation
0 V Ignition switch is at ON pos
ition and rear wiper is in
operation
Terminal Circuit Normal voltage Condition
Terminal
CircuitNormal voltage Condition
L06-9 Door lock actuator control
(Unlock) 10 – 14 V Unlock signal is outpu
t for rear door lock actuator
0 V Unlock signal is not output for rear door lock actuator
L06-10 Door lock actuator control
(Lock) 10 – 14 V Lock signal is output for all door lock actuators
0 V Lock signal is not output for all door lock actuators
Measurement terminal Parking brake switch
CH2: “L01-6” to “G33-3”
Brake fluid level switch
CH2: “E46-5” to “G33-3”
Oscilloscope setting CH2: 5 V / DIV
TIME: 10 ms / DIV
Measurement
condition Parking brake switch:
• Ignition switch is at ON
position, parking brake lever
is released
Brake fluid level switch
• Ignition switch is at ON position, brake fluid level is in
normal
I4RS0AA20018-02
Measurement terminal CH2: “L01-8” to “G33-3”
Oscilloscope setting CH2: 5 V/DIV
TIME: 4 ms/DIV
Measurement
condition Ignition switch is at ON position
and A/T selector lever is at any
position other than “2” or “3”
position
I4RS0AA20015-02