2007 SUZUKI SWIFT Bearing

Downloaded from www.Manualslib.com manuals search engine 5A-116 Automatic Transmission/Transaxle:
40) Remove forward clutch hub (1).
41) Remove rear sun gear thrust bearing (1) from forward clutch hub (2).
NOTE
If rear sun gear thrust bearing is not found on
forward clutch hub, it may have been left in
transaxle.

42) Remove rear sun gear thrust bearing race (1). 43) Remove rear planetary sun gear subassembly (1)
and one-way clutch No.1 assembly (2).
44) Remove planetary gear thrust bearing (1).
NOTE
If planetary gear thrust bearing is not found
on one-way clutch No.1 assembly, it may
have been left in transaxle.

45) Remove one-way clutch No.1 assembly (2) from rear planetary sun gear subassembly (3).
46) Remove planetary carrier thrust washer (1).
I2RH0B510114-01
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Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-117
47) Remove O/D and 2nd coast brake retaining plate snap ring (1).
48) Remove front planetary sun gear (1).
49) Remove front sun gear thrust bearing race (2) from front planetary sun gear (1).
50) Using special tool and hydraulic press, remove 2nd brake piston snap ring (1).
CAUTION!
Do not press 2nd brake piston assembly in
over 0.4 mm (0.016 in.).
Excessive compression may cause damage
to piston assembly, return spring, plates and/
or discs.

Special tool
(A): 09926–96050 51) Remove 2nd brake piston assembly (1).
52) Remove 2nd brake return spring subassembly (2).
53) Remove 2nd brake separator plates (1), discs (2)
and retaining plate (3).
54) Remove brake drum gasket (1).
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1
2
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Downloaded from www.Manualslib.com manuals search engine 5A-120 Automatic Transmission/Transaxle:
67) Screwing 3 bolts (1), remove reduction drive gear (2).
CAUTION!
Screw 3 bolts into reduction drive gear
uniformly, or reduction drive gear, bearing
and transaxle case may be damaged.

Bolt length
35 mm (1.38 in.)
68) Blowing compressed air from oil hole (1) of oil pump,
remove 1st and reverse brake piston (2). 69) Remove parking lock pawl bracket (1).
70) With slotted screwdriver, cut and unfold manual
valve lever spacer (1) and proceed to remove
manual valve lever spacer.
71) Using spring pin remover with 3.5 mm (0.14 in.) in diameter and hammer, drive out manual valve lever
pin (1).
72) Remove manual shift shaft (2).
73) Remove parking lock pawl rod (2) from manual valve lever (1).
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1 2I4RS0A510040-01
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Downloaded from www.Manualslib.com manuals search engine 5A-124 Automatic Transmission/Transaxle:
Direct Clutch Assembly ComponentsS7RS0B5106037
Direct Clutch Assembly Preliminary CheckS7RS0B5106038
Install direct clutch assembly (1) to oil pump assembly
(2) blow in air (400 – 800 kPa, 4 – 8 kg/cm2, 57 – 113
psi) through oil hole (3) of oil pump assembly with
special tool attached on uppe r surface of direct clutch
piston, and measure piston stroke of direct clutch.
If piston stroke exceeds sp ecified value, disassemble,
inspect and replace inner parts.
Special tool
(A): 09900–20607
(B): 09900–20701
Direct clutch piston stroke
0.4 – 0.7 mm (0.016 – 0.027 in.)
I2RH0B510160-01
1. Input shaft front thrust bearing 6. Outer O-ring 11. Direct clutch retaining plate
2. Input shaft seal ring 7. Direct clutch return spring subassembly 12. Plate snap ring
3. Input shaft subassembly 8. Shaft snap ring : Apply automatic transaxle fluid.
4. Inner O-ring 9. Direct clutch separator plate : Do not reuse.
5. Direct clutch piston 10. Direct clutch disc
I2RH0B510161-01

Downloaded from www.Manualslib.com manuals search engine 5A-138 Automatic Transmission/Transaxle:
Countershaft Assembly ComponentsS7RS0B5106050
Countershaft Assembly Disassembly and
Reassembly
S7RS0B5106051
Disassembly1) Remove countershaft LH bearing (1) and reduction driven gear (2) at once by using special tool and
hydraulic press.
Special tool
(A): 09925–98221 2) Remove countershaft RH bearing (1) by using
special tools.
Special tool
(A): 09913–61510
(B): 09926–58010
Reassembly 1) Install new countershaft RH bearing (1) by using special tool and hydraulic press.
Special tool
(A): 09913–84510
NOTE
Replace countershaft RH bearing together
with bearing cup as a set.

1. Countershaft RH bearing 5. Bearing cap
2. Countershaft 6. Countershaft bearing shim
3. Countershaft LH bearing : Apply automatic transaxle fluid.
4. Reduction driven gear : Do not reuse.
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I2RH0B510212-01

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-139
2) Install reduction driven gear (1) with special tools and hydraulic press.
Special tool
(A): 09913–84510
(B): 09925–88210 3) Install countershaft LH bearing (1) with special tools
and hydraulic press.
Special tool
(A): 09913–84510
(B): 09925–88210
Valve Body Assembly ComponentsS7RS0B5106052
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1. Pressure control solenoid valve 6. Temperature sensor clamp : Apply automatic transaxle fluid.
2. Shift solenoid valve-A (No.1) 7. Valve body assembly: 11 N⋅m (1.1 kgf-m, 8.0 lb-ft)
3. Shift solenoid valve-B (No.2) 8. Manual valve: Do not reuse.
4. TCC pressure control solenoid valve 9. Solenoid lock plate
5. Timing solenoid valve 10. O-ring

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-141
Reassembly
Reverse disassembly procedure for assembly, noting the
following points.
• Shift solenoid valve-A and -B are identical
• After applying A/T fluid to new O-rings, fit them to solenoid valves, then insta ll solenoid valves to valve
body.
• Tighten solenoid valve bolts to specified torque
Tightening torque
Solenoid valve bolt (a): 11 N·m (1.1 kgf-m, 8.0 lb-ft)
Solenoid valve bolt specification
Differential Assembly ComponentsS7RS0B5106054
Bolt Length “a” Pieces
A (1) 49 mm (1.93 in.) 5
B (2) 20 mm (0.79 in.) 1
C (3) 60 mm (2.36 in.) 1
1
1
1
3
2
"a"
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1. Differential side RH bearing 5. Side bearing shim: Apply automatic transaxle fluid.
2. Output shaft speed sensor drive gear 6. Final gear bolt: Tightening torque
3. Differential case subassembly 7. Side bearing cup: Do not reuse.
4. Final gear 8. Differential side LH bearing

Downloaded from www.Manualslib.com manuals search engine 5A-142 Automatic Transmission/Transaxle:
Differential Assembly Disassembly and
Reassembly
S7RS0B5106055
Disassembly1) Remove final gear bolts (1), and then final gear (2).
2) Remove differential side RH bearing by using special tools.
Special tool
(A): 09926–37610
(B): 09926–37610–001
(C): 09926–37610–003
(D): 09926–37610–002
3) Remove output shaft speed sensor drive gear (1). 4) Remove differential side LH bearing by using special
tools.
Special tool
(A): 09926–37610
(B): 09926–37610–001
(C): 09926–37610–003
(D): 09926–37610–002
Reassembly
WARNING!
• When taking warmed final driven gear out of vessel, use tongs or the like. Taking out
it with bare hand will cause severe burn.
• While installing warme d final driven gear,
use oven glove such as leather glove.
Picking up it with bare hand may cause
burn.

CAUTION!
Do not leave final driven gear in boiling water
for longer than 5 min. Overheating the gear
may cause strength reduction of gear.

1) Put final driven gear in water vessel, heat and remove when it boils, then remove moisture.
NOTE
After removing moisture on final driven gear,
install final driven gear to differential case as
quickly as possible.

2. Differential case subassembly
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