Downloaded from www.Manualslib.com manuals search engine Table of Contents 1- i
1
Section 1
CONTENTS
Engine
Precautions ................................................. 1-1
Precautions............................................................. 1-1
Precautions for Engine .......................................... 1-1
Engine General Information and
Diagnosis ............. .................................... 1A-1
Precautions........................................................... 1A-1
Precautions on Engine Service ........................... 1A-1
Precaution on On-Board Diagnostic (OBD) System .............................................................. 1A-1
Precautions in Diagnosing Trouble ..................... 1A-1
Precautions of ECM Circuit Inspection................ 1A-2
Precautions of Electric Throttle Body System
Calibration ......................................................... 1A-2
General Description ............................................. 1A-2 Statement on Cleanliness and Care ................... 1A-2
Engine Diagnosis General Description ............... 1A-3
On-Board Diagnostic System Description ........... 1A-3
Data Link Connector (DLC) ................................. 1A-6
Engine and Emission Control System Description ........................................................ 1A-6
CAN Communication System Description........... 1A-7
Air Intake System Description ............................. 1A-9
Description of Electric Throttle Body System ...... 1A-9
Description of Electric Throttle Body System Calibration ....................................................... 1A-10
Fuel Cut Control Description ............................. 1A-10
Generator Control System Description ............. 1A-11
Electronic Control System Description .............. 1A-12
Engine and Emission Control Input / Output Table ............................................................... 1A-18
Schematic and Routing Diagram ...................... 1A-19 Engine and Emission Control System Diagram .......................................................... 1A-19
Component Locatio n ......................................... 1A-21
Electronic Control System Components Location .......................................................... 1A-21
Diagnostic Information and Procedures .......... 1A-22 Engine and Emission Control System Check.... 1A-22
Malfunction Indicator Lamp (MIL) Check .......... 1A-25
DTC Check ....................................................... 1A-26
DTC Clearance ................................................. 1A-27
DTC Table ......................................................... 1A-27
Fail-Safe Table ................ .................................. 1A-31 Scan Tool Data ................................................. 1A-33
Visual Inspection ............................................... 1A-37
Engine Basic Inspection .................................... 1A-38
Engine Symptom Diagnosis .............................. 1A-41
MIL Does Not Come ON with Ignition Switch
ON and Engine Stop (but Engine Can Be
Started) ........................................................... 1A-47
Malfunction Indicator Lamp Remains ON after Engine Starts................................................... 1A-48
DTC P0010: “A” Camshaft Position Actuator Circuit .............................................................. 1A-49
DTC P0011 / P0012: “A” Camshaft Position - Timing Over-Advanced or System
Performance / -Retarded................................. 1A-52
DTC P0031 / P0032: HO2S Heater Control Circuit Low / High (Sensor-1) .......................... 1A-54
DTC P0037 / P0038: HO2S Heater Control Circuit Low / High (Sensor-2) .......................... 1A-56
DTC P0101: Mass or Volume Air Flow Circuit Range / Performance ...................................... 1A-58
DTC P0102: Mass or Volume Air Flow Circuit Low Input......................................................... 1A-61
DTC P0103: Mass or Volume Air Flow Circuit High Input ........................................................ 1A-63
DTC P0106: Manifold Absolute Pressure /
Barometric Pressure Circuit Range /
Performance.................................................... 1A-64
DTC P0107: Manifold Absolute Pressure /
Barometric Pressure Circ uit Low Input............ 1A-66
DTC P0108: Manifold Absolute Pressure /
Barometric Pressure Circ uit High Input ........... 1A-67
DTC P0111: Intake Air Temperature Sensor 1 Circuit Range / Performance ........................... 1A-69
DTC P0112: Intake Air Temperature Sensor 1 Circuit Low ...................................................... 1A-72
DTC P0113: Intake Air Temperature 1 Sensor Circuit High...................................................... 1A-74
DTC P0116: Engine Coolant Temperature Circuit Range / Performance ........................... 1A-76
DTC P0117: Engine Coolant Temperature Circuit Low ...................................................... 1A-79
DTC P0118: Engine Coolant Temperature Circuit High...................................................... 1A-81
DTC P0122: Throttle / Pedal Position Sensor / Switch “A” (Main) Circuit Low ........................ 1A-83
Downloaded from www.Manualslib.com manuals search engine 1A-16 Engine General Information and Diagnosis:
Connector: C37Terminal Wire color Circuit Terminal Wire color Circuit 1 BLU/YEL Fuel injector No.1 output 31 — —
2 BLU/WHT Fuel injector No.2 output 32 — —
3GRN/ORN EGR valve (stepper motor coil
2) output 33 — —
4 GRN/RED EGR valve (stepper motor coil
1) output 34 — —
5 GRN/WHT Ignition coil No.2 and No.3
output 35 — —
6 GRN/YEL Ignition coil No.1 and No.4
output 36 — —
7— — 37— —
8 BRN/WHT Generator field coil monitor
signal 38 — —
9— — 39— —
10 WHT Oxygen signal of HO2S-1 40 WHT TP sensor (sub) signal
11 BRN Oxygen signal of HO2S-2 41 — Ground for shield wire of TP
sensor circuit
12 WHT CAN (low) communication line
(active low signal) to TCM (A/T
model) 42 BLK Ground for TP sensor
13 RED CAN (high) communication line
(active high signal) to TCM (A/
T model) 43 RED
Output for 5 V power source of
TP sensor
14 GRY/RED Output of 5 V power source for
MAP sensor, A/C refrigerant
pressure sensor 44 LT GRN/BLK Output of throttle actuator
15 BLK Ground for ECM 45 LT GRN/RE D Output of throttle actuator
16 BLU/RED Fuel injector No.3 output 46 BLK/RED Heater output of heated
oxygen sensor-1
17 BLU/ORN Fuel injector No.4 output 47 RED/BLU Heater output of heated
oxygen sensor-2
18 BRN/YEL EGR valve (stepper motor coil
4) output 48 YEL/GRN Starting motor signal
19 WHT/RED EGR valve (stepper motor coil
3) output 49 — —
20 RED/YEL CMP sensor signal 50 — G round of ECM for shield wire
21 PNK CKP sensor signal 51 — Ground of ECM for shield wire
22 — — 52 — Ground of ECM for shield wire
23 PNK/BLU Electric load current sensor
signal 53 RED/BLK MAP sensor signal
24 LT GRN ECT sensor signal 54 GRN TP sensor (main) signal
25 BLK/YEL IAT sensor signal 55 ORN Ground for sensors
26 GRN/BLK MAF sensor signal 56 RED Knock sensor signal
27 GRY Ground for MAF sensor 57 YEL Ground for sensors
28 BLU/YEL Generator control signal output 58 BLK/ORN Ground for ECM
29 BLU/BLK EVAP canister purge valve
output 59 YEL/GRN Oil control valve ground
30 BLK Ground for ECM 60 YEL/RED Oil control valve output