2007 SUZUKI GRAND VITARA exhaust

Downloaded from www.Manualslib.com manuals search engine 66J21-03E
TABLE OF CONTENTSCalifornia Proposition 65 Warning
WARNING
Engine exhaust, some of its constitu-
ents, and certain product compo-
nents contain or emit chemicals
known to the State of California to
cause cancer and birth defects or
other reproductive harm.
FUEL RECOMMENDATION
1
BEFORE DRIVING
2
STEERING COLUMN CONTROLS
3
INSTRUMENT PANEL
4
OTHER CONTROLS AND EQUIPMENT
5
OPERATING YOUR VEHICLE
6
DRIVING TIPS
7
VEHICLE LOADING AND TOWING
8
INSPECTION AND MAINTENANCE
9
EMERGENCY SERVICE
10
APPEARANCE CARE
11
GENERAL INFORMATION
12
FUSES AND PROTECTED CIRCUITS
13
SPECIFICATIONS
14
INDEX
15

Downloaded from www.Manualslib.com manuals search engine 7-5 DRIVING TIPS
66J21-03E
Tire ChainsTire chains should only be used if they are
needed to increase traction or are required
by law. Make sure that the chains you use
are small-link chains or cable-type chains
and are the correct size for your vehicle’s
tires. Also make sure that there is enough
clearance between the fenders and the
chains as installed on the tires.
Install the chains on the rear tires tightly,
according to the chain manufacturer’s
instructions. Retighten the chains after
driving about 1.0 km (1/2 mile) if neces-
sary. With the chains installed, drive slowly.Do not drive through deep or rushing
water
Driving in deep or rushing water can be
hazardous. You could lose control of the
vehicle and the occupants could drown.
Also, your vehicle could be seriously dam-
aged. To avoid these risks, observe the fol-
lowing instructions and precautions.
 Do not drive through deep or rushing
water. Deep or rushing water, such as
fast-moving streams or floodwaters,
could carry your vehicle away from your
intended path. The water is too deep if it
covers your wheel hubs, axles or
exhaust tailpipe. Know the depth of the
water before you attempt to drive
through it.
 If water blocks the tailpipe, the engine
may not start or run. If the water is deep
enough to get drawn into the engine
intake system, the engine will be badly
damaged.
 Submerged brakes will have poor brak-
ing performance. Drive slowly and care-
fully. Driving slowly will also help avoid
water splashing onto the ignition system,
which could cause the engine to stall.
 Even when driving through shallow or
still waters, drive carefully since the
water may be hiding ground hazards
such as holes, ditches or bumps.
WARNING
 Do not allow anyone to stand near
the vehicle when you are rocking it,
and do not spin the wheels faster
than an indicated 40 km/h (25 mph)
on the speedometer. Personal
injury and/or vehicle damage may
result from spinning the wheels too
fast.
 Be sure to turn the transfer switch
from “4H” to “4H LOCK” or “4L
LOCK” when the tires slip in “4H”.
The continuing tires slip in “4H”
can cause the limited slip differen-
tial gear damage in the center dif-
ferential.
CAUTION
Release the accelerator pedal when
operating the gearshift lever. Operat-
ing the lever with the engine racing
can damage the gears.
CAUTION
Do not continue rocking the vehicle
for more than a few minutes. Pro-
longed rocking can cause engine
overheating, transmission or trans-
fer case damage or tire damage.
CAUTION
If you hear the chains hitting against
the vehicle body while driving, stop
and tighten them.
Off-Road Driving: NO

Downloaded from www.Manualslib.com manuals search engine 9-1 INSPECTION AND MAINTENANCE
66J21-03E
60A187S
WARNING
You should take extreme care when
working on your vehicle to prevent
accidental injury. Here are a few pre-
cautions that you should be espe-
cially careful to observe:
 To prevent damage or unintended
inflation of the air bag system, be
sure the battery is disconnected
and the ignition switch has been in
the “LOCK” position for at least 90
seconds before performing any
electrical service work on your
SUZUKI. Do not touch air bag sys-
tem components or wires. The
wires are wrapped with yellow tape
or yellow tubing, and the couplers
are yellow for easy identification.
(Continued)
WARNING
(Continued)
 Do not leave the engine running in
garages or other confined areas.
 When the engine is running, keep
hands, clothing, tools and other
objects away from the moving fan
and fan belt.
 When it is necessary to do service
work with the engine running, make
sure that the parking brake is set
fully and the transmission is in
Neutral (for manual transmission
vehicles) or Park (for automatic
transmission vehicles).
 Do not touch ignition wires or other
ignition system parts when starting
the engine or when the engine is
running, or you could receive an
electric shock.
 Be careful not to touch a hot
engine, exhaust manifold and
pipes, muffler, radiator and water
hoses.
 Do not allow smoking, sparks or
flames around gasoline or the bat-
tery. Flammable fumes are present.
 Do not get under your vehicle if it is
supported only with the portable
jack provided in your vehicle.
(Continued)
WARNING
(Continued)
 Be careful not to cause accidental
short circuits between the positive
and negative battery terminals.
 Keep used oil, engine coolant and
other fluids away from children and
pets. Dispose of used fluids prop-
erly; never pour them on the
ground, into sewers, etc.

Downloaded from www.Manualslib.com manuals search engine 9-3 INSPECTION AND MAINTENANCE
66J21-03E
Periodic Maintenance ScheduleR: Replace or change
I : Inspect and correct, replace or lubricate if necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
km (x 1000) 12.52537.55062.57587.5100112.5125
months 7.5 1522.53037.54552.56067.575ENGINE & EMISSION CONTROL
1. Drive belt
Tension check, *adjustment, *replacement
–
–
–
I
–
–
–
R
–
–
*2. Valve lash (clearance) – – I – – I – – I –
3.Engine oil and oil filter
R
R
R
R
R
R
R
R
R
R
*4. Cooling system hoses and connections – – – I – – – I – –
5.Engine coolant
–
–
–
R
–
–
–
R
–
–
*6. Exhaust pipes and mountings – – – I – – – I&(R) – –
*7.
EVAP canister
Replace every 250000 km (150000 miles) or 180 months
*8. Emission-related hoses & tubes – – – – – – – I – –
9.Spark plugs
–
–
–
–
–
–
–
R
–
–
*10. Ignition coil (Plug cap) – – – I – – – I – –
*11.
Fuel tank & cap
–
–
–
I
–
–
–
I
–
–
12. Air cleaner filter element – – – R – – – R – –
*13.
Fuel filter
–
–
–
–
–
–
–
–
–
–
*14. Fuel lines and connections – – – I – – – I – –
*15.
Canister air suction filter
Replace every 250000 km (150000 miles) or 180 months
Periodic Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10

Downloaded from www.Manualslib.com manuals search engine 9-4 INSPECTION AND MAINTENANCE
66J21-03E
R: Replace or change
I : Inspect and correct, replace or lubricate if necessary
#1: Inspect at 250000 km (150000 miles) or 180 months.
NOTE:
The maintenance services enclosed with rectangle are recommended maintenance items.
Item 6 (R) is applicable to the exhaust mounting rubber only.Interval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
km (x 1000) 137.5 150 162.5 175 187.5 200 212.5 225 237.5 250
months 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150ENGINE & EMISSION CONTROL
1. Drive beltTension check, *adjustment, *replacement
–
I
–
–
–
R
–
–
–
I
*2. Valve lash (clearance) – I – – I – – I – –3.Engine oil and oil filter
R
R
R
R
R
R
R
R
R
R
*4. Cooling system hoses and connections – I – – – I – – – I5.Engine coolant
–
R
–
–
–
R
–
–
–
R
*6. Exhaust pipes and mountings – I – – – I&(R) – – – I*7.
EVAP canister
Replace every 250000 km (150000 miles) or 180 months
*8. Emission-related hoses & tubes – – – – – I – – – I9.Spark plugs
–
–
–
–
–
R
–
–
–
–
*10. Ignition coil (Plug cap) – I – – – I – – – I*11.
Fuel tank & cap
–
I
–
–
–
I
–
–
–
I (#1)
12. Air cleaner filter element – R – – – R – – – R*13.
Fuel filter
–
–
–
–
–
–
–
–
–
R
*14. Fuel lines and connections – I – – – I – – – I (#1)*15.
Canister air suction filter
Replace every 250000 km (150000 miles) or 180 months
The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform recom-
mended maintenance items enclosed with a rectangle will not nullify the emission warranty or limit recall liability prior to the completion
of the vehicle’s useful life. SUZUKI, however, urges that all recommended maintenance services be performed at the indicated inter-
vals and the maintenance recorded.
Periodic Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10

Downloaded from www.Manualslib.com manuals search engine 9-7 INSPECTION AND MAINTENANCE
66J21-03E
Maintenance Recommended under Severe Driving ConditionsIf the vehicle is usually used under the conditions corresponding to any severe condition code given below, it is recommended that appli-
cable maintenance operation be performed at the particular interval shown in the chart below.
Severe condition code
A – Repeated short trips
B – Driving on rough and/or muddy roads
C – Driving on dusty roads
D – Driving in extremely cold weather and/or on salted roads
E – Repeated short trips in extremely cold weather
H – Towing a trailer
Severe
Condition CodeMaintenanceMaintenance
OperationMaintenance Interval
A – C D E H Engine oil and oil filter REvery 5000 km (3000 miles)
or 3 months
A B – D – H Exhaust pipes and mountings IEvery 10000 km (6000 miles)
or 6 months
– – C – – – Air cleaner filter element *1IEvery 5000 km (3000 miles)
or 3 months
REvery 25000 km (15000 miles)
or 15 months
– – C – – – Canister air suction filter REvery 100000 km (60000 miles)
or 60 months
ABC– – HBrake discs and pads (front)
Brake drums and shoes (rear)IEvery 10000 km (6000 miles)
or 6 months
– B – D E H Propeller shafts/Drive shafts IEvery 10000 km (6000 miles)
or 6 months
– B – – E H Manual transmission oil REvery 25000 km (15000 miles)
or 15 months
Maintenance Recommended under Severe Driving Condi-
tions: 1, 2, 3, 4, 5, 6, 9, 10

Downloaded from www.Manualslib.com manuals search engine 11-2 APPEARANCE CARE
66J21-03E
Repair finish damage
Carefully examine your vehicle for damage
to the painted surfaces, especially if it is
used off-road. Should you find any chips or
scratches in the paint, touch them up
immediately to prevent corrosion from
starting. If the chips or scratches have
gone through to the bare metal, have a
qualified body shop make the repair.
Keep passenger and cargo compart-
ments clean
Moisture, dirt or mud can accumulate
under the floor mats and may cause corro-
sion. Occasionally, check under these
mats to ensure that this area is clean and
dry. More frequent checks are necessary if
the vehicle is used off road or in wet
weather.
Certain cargo such as chemicals, fertiliz-
ers, cleaners, salts, etc. are extremely cor-
rosive by nature. These products should
be transported in sealed containers. If a
spill or leak does occur, clean and dry the
area immediately.
Use mud and gravel shields
The use of mud and gravel shields will help
protect your vehicle, especially if you fre-
quently drive on gravel or salted roads.
Full-size shields, which extend as close to
the road as is practical, are the best. The
fittings for such shields should also be cor-
rosion resistant. Please check with yourauthorized SUZUKI dealer for information
on these shields.
Store your vehicle in a dry, well-venti-
lated area
Do not park your vehicle in a damp, poorly
ventilated area. If you often wash your
vehicle in the garage or if you frequently
drive it in when wet, your garage may be
damp. The high humidity in the garage
may cause or accelerate corrosion. A wet
vehicle may corrode even in a heated
garage if the ventilation is poor.Cover your vehicle
50G203
If you can not regularly park your vehicle in
a garage, we recommend you use a vehi-
cle cover. Years of exposure to midday sun
can cause the colors in paint, plastic parts
and fabrics to fade. Covering your vehicle
with a high-quality, “breathable” vehicle
cover can help protect the finish from the
harmful UV rays in sunlight, and can
reduce the amount of dust and air pollution
reaching the surface. Your SUZUKI dealer
can help you select the right cover for your
vehicle.
WARNING
Do not apply additional undercoating
or rust preventive coating on or
around exhaust system components
such as the catalytic converter,
exhaust pipes, etc. A fire could be
started if the undercoating substance
becomes overheated.
Corrosion Prevention: 5

Downloaded from www.Manualslib.com manuals search engine 15-2 INDEX
66J21-03E
Cup Holder and Storage Bin
...............................................5-14
DDaily Inspection Checklist
..................................................6-2
Daytime Running Light (D.R.L.) Indicator Light
...............4-10
Daytime Running Light (D.R.L.) System
............................3-7
Door Locks
...........................................................................2-2
Drive Belt
..............................................................................9-9
Driver’s Seat Belt Reminder Light
.....................................4-7
EElectronic Stability Program (ESP®)
.................................6-18
Emergency Locking Retractor (ELR) .................................2-22
Emission Compliance Label (for U.S.A.)
...........................12-2
Engine Block Heater
............................................................6-4
Engine Coolant
....................................................................9-17
Engine Coolant Level Check
..............................................9-17
Engine Coolant Replacement .............................................9-18
Engine Hood
........................................................................5-13
Engine Oil and Filter
............................................................9-9
Engine Serial Number .........................................................12-1
Exhaust Gas Warning .........................................................6-1
FFluid Level Check
................................................................9-15
Folding Rear Seats ..............................................................5-4
Folding Seats
.......................................................................5-4
Frame Hooks ........................................................................5-17
Front Air Bags ......................................................................2-39
Front Fog Light Switch
.......................................................4-16
Front Passenger’s Seat Belt Reminder Light
...................4-3
Front Seat Back Pocket
......................................................5-19
Front Seat Heater
.................................................................5-9
Fuel Consumption and Driving Range
..............................4-18Fuel Filler Cap
..................................................................... 5-3
Fuel Gauge
.......................................................................... 4-13
Fuel Pump Labeling
............................................................ 1-1
Fuel Recommendation ....................................................... 1-1
Fuse under the Dash Board
............................................... 9-37
Fuses
.................................................................................... 9-35
FUSES AND PROTECTED CIRCUITS
................................ 13-1
GGasoline Containing MTBE
................................................ 1-1
Gasoline/Ethanol blends
.................................................... 1-1
Gasoline/Methanol blends ................................................. 1-1
Gear Oil
................................................................................ 9-13
Gear Oil Level Check
.......................................................... 9-14
Gear Oil Replacement ......................................................... 9-15
Gearshift Lever
.................................................................... 5-2
GLOSSARY OF TIRE TERMINOLOGY
............................... 9-32
Glove Box
............................................................................ 4-17
HHazard Warning Switch
...................................................... 4-15
Head Restraints
................................................................... 2-19
Headlight Aiming ................................................................ 9-38
Heating and Air Conditioning System
.............................. 4-20
Heating System
................................................................... 4-22
High Beam Indicator Light
................................................. 4-10
HomeLink®
.......................................................................... 5-25
Horn
...................................................................................... 3-12
IIdentification Numbers
....................................................... 12-1
If the Engine is Flooded ..................................................... 10-5
If the Engine Overheats ...................................................... 10-5
If the Starter Does Not Operate
......................................... 10-4