2007 SUZUKI GRAND VITARA transmission oil

Downloaded from www.Manualslib.com manuals search engine 9-8 INSPECTION AND MAINTENANCE
66J21-03E
NOTE:
I – Inspect and correct or replace if necessary
T – Tighten to the specified torque
R – Replace or change
L – Lubricate
*1 Inspect more frequently if the vehicle is used under dusty conditions.
*2 Clean more frequently if the air flow from the air conditioner decreases.Severe
Condition CodeMaintenanceMaintenance
OperationMaintenance Interval
– B – – E H Automatic transmission (A/T) fluid REvery 25000 km (15000 miles)
or 15 months
– B – – E H Transfer, Differential and Extension oil REvery 25000 km (15000 miles)
or 15 months
– B – – – – Bolts and nuts on suspension TEvery 10000 km (6000 miles)
or 6 months
– B C – – – Drive belt IEvery 25000 km (15000 miles)
or 15 months
– – C D – – Air conditioner filter element *2IEvery 10000 km (6000 miles)
or 6 months
REvery 50000 km (30000 miles)
or 30 months
Maintenance Recommended under Severe Driving Condi-
tions: 1, 2, 3, 4, 5, 6, 9, 10

Downloaded from www.Manualslib.com manuals search engine 9-13 INSPECTION AND MAINTENANCE
66J21-03E
Gear OilSpecified Gear OilWhen replacing gear oil, use gear oil with
the appropriate viscosity and grade as
shown in the charts below. We highly rec-
ommend you use SAE 75W-90 gear oil
(SAE 80W-90 for front differential oil, rear
differential oil and transfer gear oil).
Transmission/Extension case
54G095
Differential/Transfer case
65D594
Manual transmission
52D087
Transfer case
66J005
(1) Oil filler and level plug
(2) Oil drain plug
API GRADE
Transmission/
Extension caseGL-4
Transfer case
GL-5
(Hypoid gear oil)
DifferentialFront
Rear
(1)
(2)
Gear Oil: 6, 10

Downloaded from www.Manualslib.com manuals search engine 9-14 INSPECTION AND MAINTENANCE
66J21-03E
Extension case (2WD)
66J165
(1) Oil filler and level plug
(2) Oil drain plugFront differential
66J006
Rear differential
66J007
(1) Oil filler and level plug
(2) Oil drain plug
Gear Oil Level CheckThe manual transmission, transfer gears,
extension case and differentials (front and
rear) are lubricated with gear oil. To check
the gear oil level in any of the above loca-
tions, use the following procedure:
1) Park the vehicle on a level surface. Set
parking brake and stop the engine.
2) Remove the oil filler plug (1).
3) Check the inside of the hole with your
finger. If the oil level comes up to the
bottom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the filler plug hole (1) until the
oil level reaches the bottom of the filler
hole, then reinstall the plug.
(2)(1)
(1)
(2)
(1)
(2)
Gear Oil: 6, 10
Automatic Transmission Fluid: 10

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66J21-03E
Gear Oil ReplacementTo change the gear oil in the manual trans-
mission, transfer case, extension case or
differential(s), use the following procedure:
1) Remove the oil filler plug (1).
2) Remove the drain plug (2), drain the oil
and reinstall the drain plug.
3) Pour new gear oil of the specified type
through the filler hole until the oil level
reaches the bottom of the filler hole.
4) Reinstall the filler plug.Tightening torque
Automatic Transmission
FluidSpecified FluidUse an automatic transmission fluid
SUZUKI ATF 3317 or Mobil ATF 3309.Fluid Level CheckYou must check the fluid level with the
automatic transmission fluid at normal
operating temperature.
To check the fluid level:
1) To warm up the transmission fluid, drive
the vehicle or idle the engine until the
temperature gauge indicates normal
operating temperature.
2) Then drive for ten more minutes.
WARNING
After driving the vehicle, gear oil tem-
perature may be high enough to burn
you. Wait until the oil filler plug is
cool enough to touch with your bare
hands before inspecting or replacing
gear oil.
CAUTION
When tightening these plugs, apply
sealing compound “SUZUKI Bond
No. 1215” or equivalent to the plug
threads to prevent oil leakage and
tighten them to the specified torque
shown below.
Oil Filler
PlugOil Drain
Plug
Manual
transmission23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Transfer23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Extension
case23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Front
differential23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Rear
differential23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
CAUTION
Driving with too much or too little
fluid can damage the transmission.
CAUTION
Be sure to use the specified auto-
matic transmission fluid. Using auto-
matic transmission fluid other than
SUZUKI ATF 3317 or Mobil ATF 3309
may damage the automatic transmis-
sion of your vehicle.
Automatic Transmission Fluid: 10
Engine Coolant: 1, 2

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66J21-03E
NOTE:
Do not check the fluid level if you have just
driven the vehicle for a long time at high
speed, if you have driven in city traffic in
hot weather, or if the vehicle has been pull-
ing a trailer. Wait until the fluid cools down
(about 30 minutes), or the fluid level indica-
tion will not be correct.
3) Park your vehicle on level ground.
4) Apply the parking brake and then start
the engine in “P” (Park). Let it idle for
two minutes and keep it running during
the fluid level check.
5) With your foot on the brake pedal, move
the gearshift lever through each gear,
pausing for about three seconds in
each range. Then move it back to the
“P” (Park) position.
52D032
The handle of the A/T fluid dipstick is col-
ored red for easy identification.
65D109
6) Remove the dipstick, clean it and push
it back in until the cap seats. Pull out
the dipstick and read the fluid level. The fluid level should be between the
two marks in the “HOT” range on the
dipstick.
7) Add just enough specified fluid through
the dipstick hole to fill the transmission
to the proper level.
Changing OilSince special procedures, materials and
tools are required to change the automatic
transmission oil, it is recommended that
you trust this job to your authorized
SUZUKI dealer.
WARNING
Be sure to depress the brake pedal
when moving the gearshift lever, or
the vehicle can move suddenly.
FULL HOT
LOW HOT
CAUTION
After checking or adding oil, be sure
to insert the dipstick securely.
Engine Coolant: 1, 2

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66J21-03E
Engine Coolant
64J151
60A208
Selection of CoolantTo maintain optimum performance and
durability of your engine, use SUZUKI
Genuine Coolant or equivalent.
This type of coolant is best for your cooling
system as it:
 Helps maintain proper engine tempera-
ture.
 Gives proper protection against freezing
and boiling.
 Gives proper protection against corro-
sion and rust.
Failure to use the proper coolant can dam-
age your cooling system. Your authorized
SUZUKI dealer can help you select the
proper coolant.
Engine Coolant Level CheckCheck the engine coolant level at the
reserve tank, not at the radiator. With the
engine cool, the engine coolant level
should be between the “FULL” and “LOW”
marks.Adding Engine CoolantIf the engine coolant level is below the
“LOW” mark, more engine coolant should
be added. Remove the reserve tank cap
and add engine coolant until the reserve
tank level reaches the “FULL” mark. Never
fill the reserve tank above the “FULL” mark.
EXAMPLE
FULL
LOW
CAUTION
To avoid damaging your cooling sys-
tem:
 Always use a high quality ethylene
glycol base phosphate type coolant
diluted with distilled water at the
correct mixture concentration.
 Make sure that the proper mix is 50/
50 coolant to distilled water and in
no case higher than 70/30. Concen-
trations greater than 70/30 coolant
to distilled water will cause over-
heating conditions.
 Do not use straight coolant nor
plain water.
(Continued)
CAUTION
(Continued)
 Do not add extra inhibitors or addi-
tives. They may not be compatible
with your cooling system.
 Do not mix different types of base
coolants. Doing so may result in
accelerated seal wear and/or the
possibility of severe overheating
and extensive engine/automatic
transmission damage.
Engine Coolant: 1, 2
Windshield Washer Fluid: 3

Downloaded from www.Manualslib.com manuals search engine 14-3 SPECIFICATIONS
66J21-03E
ITEM: Wheel
Tire size, front and rear P225/70R16, P225/65R17
Tire pressure For the specified tire pressure, see the Tire Information Label located
on the driver’s door lock pillar.
ITEM: Steering
Toe-in front 0 ± 2 mm (0 ± 0.08 in.)
rear 6 ± 2 mm (0.24 ± 0.08 in.)
Camber angle front 0° 00’
rear –1° 15’ ± 30’
Caster angle front 2° 30’
ITEM: Capacities (approx.)
Coolant 8.2 L (17.3 US pt)
Fuel tank 66 L (17.4 US gal)
Engine oil (replaced with filter) 4.8 L (10.1 US pt)
Transmission oil M/T 1.9 L (4.0 US pt)
A/T 2.5 L (5.2 US pt) (when drained)
Differential gear oil front 0.95 L (2.0 US pt)
rear2WD 0.9 L (1.9 US pt)
4WD 0.8 L (1.7 US pt)
Transfer gear box oil with a transfer switch 1.5 L (3.2 US pt)
without a transfer switch 1.6 L (3.4 US pt)
Extension case oil 0.47 L (1.0 US pt)
Specifications: 1, 2, 5, 6, 7, 10, 11

Downloaded from www.Manualslib.com manuals search engine 15-1 INDEX
15
66J21-03E
INDEXSymbols“AIR BAG” Light
..................................................................4-8
“CRUISE” Indicator Light
...................................................4-9
“ESP OFF” Indicator Light .......................................... 4-6
, 6-20
“ESP OFF” Switch
...............................................................4-16
“ESP” (Electronic Stability Program) Warning Light
.......4-6
“ESP” Warning Light
...........................................................6-20
“PASS AIR BAG OFF” Indicator
.........................................4-14
“SET” Indicator Light
..........................................................4-9
Numerics5-Speed Automatic Transmission
......................................6-5
AA/T Selector Position Indicator
..........................................4-11
Accelerator Pedal
................................................................5-2
Accessory Socket ................................................................5-16
Adding Engine Coolant
.......................................................9-17
Adjusting Seat Position ......................................................2-18
Adjusting Seatbacks
...........................................................2-18
Air Cleaner
...........................................................................9-20
Air Conditioning System
.....................................................9-47
Anti-Lock Brake System (ABS)
..........................................6-16
Anti-Lock Brake System (ABS) Warning Light
.................4-5
Anti-Lock Braking System (ABS)
.......................................6-19
Armrest
.................................................................................5-7
Assist Grips
.........................................................................5-10
Audio Systems .....................................................................4-29
Automatic Heating and Air Conditioning System
(Climate Control) .................................................................4-25Automatic Locking Retractor (ALR)
.................................. 2-22
Automatic Transmission Fluid
.......................................... 9-15
Auto-On Headlight System
................................................ 3-6
BBasic Operations
................................................................ 4-32
Battery
.................................................................................. 9-35
Brake Assist System
.......................................................... 6-16
Brake Fluid
.......................................................................... 9-21
Brake Pedal ..................................................................5-2
, 9-22
Brake System Warning Light
............................................. 4-5
Brakes
.................................................................................. 9-21
Braking ................................................................................. 6-15
Break-In ................................................................................ 6-25
Brightness Control
............................................................. 4-11
Bulb Replacement ............................................................... 9-39
CCatalytic Converter
............................................................. 6-25
Changing Engine Oil and Filter
......................................... 9-11
Changing Wheels
................................................................ 9-29
Charging Light
.................................................................... 4-7
Child Lock System
.............................................................. 2-13
Child Restraint Systems
..................................................... 2-27
Cigarette Lighter and Ashtray
........................................... 5-17
Clock
.................................................................................... 4-17
Clutch Pedal
.................................................................5-2
, 9-24
Coat Hooks
.......................................................................... 5-11
Corrosion Prevention
......................................................... 11-1
Cruise Control
..................................................................... 3-10