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INSPECTION AND MAINTENANCE
9-2
A....Adjust. I....Inspect and correct or replace if necessary.
T....Tighten to specified torque. C....Clean.
R....Replace or change. O....Rotate
L....Lubricate.
Note:
This table includes services as scheduled up to 80,000 km mileage. Beyond 80,000 km, carry out the same services at the same
intervals respectively.Interval: This interval should be judged
FREE INSPECTIONS
PERIODIC MAINTENANCE SERVICE AT COST
by odometer reading or months, km (x 1,000) 1 5 10 20 30 40 50 60 70 80
whichever comes first. months 1 6 12 24 36 48 60 72 84 96
ENGINE
1. Water pump drive belt (tension, wear) A I I I I I I R A I
2. Engine coolant (level, leakage) I I I R I R I R I R
3. Engine oil (API GRADE SF, SG, SH) & Oil filter R I R R R R R R R R
4. Cooling system hoses and connections (leakage, damage) I I I I I I I I I I
5. Engine bolts (All cylinder head and manifold fixings) – – T – T – T – T –
6. Engine mounting (loose, damage) – – T – T – T – T –
7. Valve clearance – A – A – A – A – A
8. Camshaft timing belt (damage, wear) – – – I – I – I – I
Replace every 1,00,000 km
9. Exhaust system (noise, leakage or otherwise defective) – I – I – I – I – I
10. Positive crankcase ventilation System (Hoses, connections and valve) – I – I – I – I – I
IGNITION
1. Ignition wiring, (damage, deterioration) – – – I – I – I – I
2. Spark plugs (clean and adjust the gap) – – I R I R I R I R
3. Distributor cap and rotor (wear and deterioration)* – – – I – I – I – I
*For LX only
ALTO
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INSPECTION AND MAINTENANCE9-3Interval: This interval should be judged
FREE INSPECTIONS
PERIODIC MAINTENANCE SERVICE AT COST
by odometer reading or months, km (x 1,000) 1 5 10 20 30 40 50 60 70 80
whichever comes first. months 1 6 12 24 36 48 60 72 84 96
FUEL
1. Air cleaner Paved-road Clean every 5,000 km. Replace every 40,000 km.
Dusty condition Clean every 2,500 km or as required. Replace every 40,000 km. More frequent
replacement if dust condition is severe.
2. Accelerator cable and Throttle shafts – I&L I&L I&L I&L I&L I&L I&L I&L I&L
3. Fuel tank cap, fuel lines & connections(leakage,damage) – I – – – I – – – I
4. Fuel filter (leakage) I I I I I R I I I R
CLUTCH AND TRANSMISSION
1. Clutch pedal (play) I I I I I I I I I I
2. Clutch slipping (dragging or excessive damage) I I I I I I I I I I
3. Manual Transmission/Transfer and Differential oil (level, leakage) I I I R I R I R I R
DRIVE SHAFTS
1. Drive shafts boots (bent of boots damage) – I I I I I I I I I
BRAKE
1. Brake fluid (level, leakage) I I I R I R I R I R
2. Brake pedal (pedal-to-wall clearance) I I I I I I I I I I
3. Parking brake lever and cable (play, damage) I I I I I I I I I I
4. a. Brake discs and pads, (wear) – I I I I I I I I I
b. Brake drums & shoes – – I I I I I I I I
5. Master cylinder and wheel cylinder or calliper (oil leakage, boot kit) I I I I I R I I I R
6. Brake hoses and pipes (leakage, damage) I I I I I I I I I I
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INSPECTION AND MAINTENANCE
9-4
Interval: This interval should be judged
FREE INSPECTIONS
PERIODIC MAINTENANCE SERVICE AT COST
by odometer reading or months, km (x 1,000) 1 5 10 20 30 40 50 60 70 80
whichever comes first. months 1 6 12 24 36 48 60 72 84 96
WHEEL
1. Tyres (air pressure, abnormal wear, crack, rotation) I I&O I&O I&O I&O I&O I&O I&O I&O I&O
2. Wheels (damage) I I I I I I I I I I
3. Front wheel bearings (loose, damage) – I I I I I I I I I
4. Rear wheel bearings (loose, damage) – I I I I I I I I I
FRONT AND REAR SUSPENSION
1. Suspension strut (oil leakage, damage) I I I I I I I I I I
2. Suspension arms and knuckle supports (loose,damage) – I I I I I I I I I
3. Rear spring (damage) – I I I I I I I I I
4. Shock absorbers (oil leakage, damage) I I I I I I I I I I
5. All bolts and nuts (loose) – T T T T T T T T T
6. Suspension arms and Tension rods – I I I I I I I I I
STEERING
1. Steering wheel (play, loose) I I I I I I I I I I
2. All rods and arms (loose, damage, wear) I I I I I I I I I I
ELECTRICAL
1. Battery electrolyte (level, leakage) I I I I I I I I I I
2. Wiring harness connection (looseness, damage) – I I I I I I I I I
3. Lighting system (operation, stains, damage) I I I I I I I I I I
4. Horn (operation) I I I I I I I I I I
5. System voltage – I I I I I I I I I
BODY
1. All chassis bolts and nuts (tighten) – I T T T T T T T T
2. All Latches, Hinges & Locks (function) I I&L I&L I&L I&L I&L I&L I&L I&L I&L
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INSPECTION AND MAINTENANCE9-5Interval: This interval should be judged
FREE INSPECTIONS
PERIODIC MAINTENANCE SERVICE AT COST
by odometer reading or months, km (x 1,000) 1 5 10 20 30 40 50 60 70 80
whichever comes first. months 1 6 12 24 36 48 60 72 84 96
ROAD TEST
1. Operation of Brakes, Gear shifting & speedometer I I I I I I I I I I
2. Body and Chassis noise I I I I I I I I I I
AIR CONDITIONER (if equipped)
1. Check belt tension I I I I I I I I I I
2. Tighten compressor mounting bolts – T T T T T T T T T
3. Check all hose joints, tighten if necessary I I I I I I I I I I
4. Check functioning of Recirc flap I I I I I I I I I I
5. Clean condenser with low pressure water – C C C C C C C C C
6. Check belt for frayed edges, change if necessary – I I I I I I I I I
7. Check all mounting bolts – I I I I I I I I I
Page 88 of 139
Downloaded from www.Manualslib.com manuals search engine 8976G-74EA....Adjust. I....Inspect and correct or replace if necessary.
T....Tighten to specified torque.C....Clean.
R....Replace or change.O....Rotate
L....Lubricate.Note:
This table includes services as scheduled up to 80,000 km mileage. Beyond 80,000 km, carry out the same services at the same intervals respectively.
INSPECTION AND MAINTENANCE
9-6
ALTO K10
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INSPECTION AND MAINTENANCE
9-26
Tyre RotationTo avoid uneven wear of your tyres and to
prolong their life, rotate the tyres as
illustrated. Tyres should be rotated as
recommended in the periodic maintenance
schedule. After rotation, adjust front and rear
tyre pressures to the specification listed on
your vehicle’s Tyre Inflation Pressure Label.Wheel Balancing
If the vehicle vibrates abnormally on smooth
road, have the wheels balanced at Maruti
Suzuki authorized workshop.
Wheel Alignment
In case of abnormal tyre wear or pulling
towards one side, have the wheel aligned
at Maruti Suzuki authorized workshop.
76G-09-032
Changing Wheels
To change a wheel, use the following
procedure:
1) Remove the jack , tools and spare wheel
from the vehicleNOTE:
If it is hard to loosen the bolt that secures
the spare tyre, use the jack crank as
illustrated.2) Loosen, but do not remove the wheel
nuts.
3) Jack up the vehicle (follow the jacking
instructions in the EMERGENCY
SERVICE section in this manual)
76G-09-033
4) Remove the wheel nuts and wheel.
5) Before installing the new wheel, clean
any mud or dirt off from the surface of
the wheel and hub with a clean cloth.
Clean the hub carefully; it may be hot
from driving.
6) Install the new wheel and replace the
wheel nuts with their cone shaped end
facing the wheel. Tighten each nut
snugly by hand until the wheel is
securely seated on the hub.
7) Lower the jack and fully tighten the nuts
[to 8.5 kg-m (61.5 lb-ft)] in a crisscross
fashion with a wrench as shown in the
illustration.
76G-09-034
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INSPECTION AND MAINTENANCE9-29To avoid harm to yourself or damage
to your vehicle or battery, follow the
jump starting instructions in the
EMERGENCY SERVICE section of this
manual if it is necessary to jump start
your vehicle.
The level of the battery solution must be
kept between the “MAX” and the “MIN” level
lines at all times. If the level is found to be
below the “MIN” level line, add distilled
water to the “MAX” level line. You should
periodically check the battery, battery
terminals, and battery hold-down bracket for
corrosion. Remove corrosion using a stiff
brush and ammonia mixed with water, or
baking soda mixed with water. After
removing corrosion, rinse with clean water.
If your vehicle is not going to be driven for
a month or longer, disconnect the cable from
the negative terminal of the battery to help
prevent discharge.
w ww w
w WARNING
FUSES
1. Main fuse
2. Primary fuse (IG)
3. Primary fuse (Not under ignition switch)
4. Empty
5. Empty
6. Headlight (R)
7. Headlight (L)
8. Empty
9. Radiator fan motor fuse
0. Fuel injection system fuse
c. Air conditioner (If equipped)
76G-09-039
1. Main fuse
2. Primary fuse (IG)
3. Primary fuse (Not under ignition switch)
4. Empty
5. Empty
6. Headlight (R)
7. Headlight (L)
8. Blower
9. Radiator fan motor fuse
0. Fuel injection system fuse
c. Air conditioner (If equipped)
76G-09-039
ALTOALTO K10
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EMERGENCY SERVICE
10
EMERGENCY SERVICE
Jacking Instructions........................................................................................10-1
Jump Starting Instructions............................................................................10-2
Towing................................................................................................................10-4
Towing Hook (if equipped)............................................................................10-4
Emergency Remedies......................................................................................10-4
Warning Triangle ..............................................................................................10-5