2007 SUZUKI ALTO manual transmission

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76G-74E
7-5OPERATING YOUR VEHICLE
RUNNING-IN
The future performance and reliability
of the engine depends on the care
and restraint exercised during its early
life. It is especially important to
observe the following precautions
during the initial 1000 km of vehicle
operation.
After starting, do not race the
engine. Warm it up gradually.
Avoid prolonged vehicle operation at
a constant speed. Moving parts will
bed in better if you vary your speed.
Do not exceed 100 km/h.
Start off from a stop slowly. Avoid
full throttle starts.
If possible, avoid hard braking,
especially during the first 300 km
of driving.
Do not drive slowly with the
transmission in a high gear.
Drive the vehicle at moderate engine
speeds.
CAUTION
Even without reserve power in the
brake system, you can still stop the
vehicle by pressing the brake pedal
harder than normally required.
However, the stopping distance may
be longer.
On loose surface where the wheels
can easily loose traction (such as
gravel, etc.), the stopping distance
required for your vehicle may be
greater than for a comparable vehicle
with a conventional brake system.
Allow for extra stopping distance
when driving on loose surfaces.
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CATALYTIC CONVERTERThe purpose of the catalytic converter
installed on your vehicle is to convert
exhaust pollutants to harmless water vapour,
carbon dioxide, and nitrogen. Use of leaded
fuel in vehicles equipped with catalytic
converters is prohibited, because lead
deactivates the pollutant-reducing compo-
nents of the catalyst system.
It is very important to keep the engine
properly tuned. Engine misfiring, which can
result from an improperly tuned engine, may
cause overheating of the catalyst. This may
result in permanent heat damage to the
catalyst and other vehicle components.
76G-07-005

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7-6
OPERATING YOUR VEHICLE
Be careful where you park and drive;
the catalytic converter and other
exhaust components can get very hot.
As with any vehicle, do not park or
operate this vehicle in areas where
combustible materials such as dry
grass or leaves can come in contact
with a hot exhaust system.
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To minimize the possibility of catalyst
or other vehicle damage:
Maintain the engine in the proper
operating condition.
In the event of an engine
malfunction, particularly one
involving engine misfire or other
apparent loss of performance, have
the vehicle serviced promptly.
Do not turn off the engine or
interrupt the ignition when the
transmission is in gear and the
vehicle is in motion.
Do not try to start the engine by
pushing or towing the vehicle, or
coasting down a hill.
Do not idle the engine with any
spark plug wires disconnected or
removed, such as during diagnostic
testing.
Do not idle the vehicle for
prolonged periods if idling seems
rough or there are other
malfunctions.
Do not allow the fuel tank to get
near the empty level.
CAUTION
IMPROVING FUEL ECONOMYThe following instructions will help you
improve fuel economy.
Avoid excessive idling:
If you are to wait for more than a minute
while you are parked, stop the engine and
start it again later. When warming up a cold
engine, allow the engine to idle for some
time.
Avoid “fast” starts:
Fast starts away from lights or stop signs
will consume fuel unnecessarily and shorten
engine life. Start off slowly.
Avoid unnecessary stops:
Avoid unnecessary deceleration and
stopping. Try to maintain a slow, steady
speed whenever possible. Slowing down
and then accelerating again uses more fuel.
Keep a steady cruising speed:
Keep as constant a speed as road and
traffic conditions will permit.
76G-07-006

Downloaded from www.Manualslib.com manuals search engine 7976G-74ESnow Chains
If you must use snow chains to increase tyre
traction, observe the following precautions:
Use cable type chains.
Choose a safe place away from traffic
to install the chains.
When installing the chains carefully
follow the manufacturer’s instructions.
Install the chains on the front tyres.
With the chains on, drive only at slow
and moderate speeds.
If the chain hits the vehicle body while
driving, stop at a safe place and
retighten it as soon as possible.
If snow and/or ice on the road
disappear, remove the chains as soon
as possible.
If Your Vehicle Gets Stuck
If your vehicle gets stuck in snow, mud,
or sand, follow the directions below:
1) Change back and forth between a
forward range (or first gear for manual
transmission) and reverse. This will
create a rocking motion which may give
you enough momentum to free the
vehicle. Press gently on the accelerator
to keep wheel spin to a minimum.
Remove your foot from the accelerator
while changing gear.
Do not race the engine. Excessive wheel
spin will cause the tyres to dig deeper,
making it more difficult to free the
vehicle.2) If your vehicle remains stuck after a few
minutes of rocking, get another vehicle
to pull you out.
Do not allow anyone to stand near the
vehicle when you are rocking it, and
do not spin the wheels faster than an
indicated 40 km/h on the speedometer.
Personal injury and/or vehicle damage
may result from spinning the wheels
too fast.
Do not continue rocking the vehicle
for more than a few minutes.
Prolonged rocking can cause engine
overheating or transmission damage. Make sure your tyres are in good
condition and always maintain the
specified tyre pressure. Refer to
“TYRES” in the “INSPECTION AND
MAINTENANCE” section for details.
Do not use tyres other than those
specified by MARUTI SUZUKI. Never
use different sizes or types of tyres
on the front and rear wheels. For
information regarding the specified
tyres, refer to the “SPECI-
FICATIONS” section.
Never use oversized tyres or special
shock absorbers and springs to
raise (jack up) your vehicle. This will
change the handling characteristics.
After driving through water, test the
brakes while driving at a slow speed
to see if they have maintained their
normal effectiveness. If the brakes
are less effective than normal, dry
them by repeatedly applying the
brakes while driving slowly until the
brakes have regained their normal
effectiveness.
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8-2
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DRIVING TIPS AND SAFE DRIVING
DRIVING ON WET ROADS
When driving on wet roads, avoid
driving through large amount of
standing water on the road. Large
amount of water entering the engine
compartment may cause damage to
the engine and or electrical
components.
If stuck in deep water, do not start
till water level drops.
Water is incompressible substance,
water inside engine is harmful to the
engine.
CAUTION

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76G-74E
You should take extreme care when
working on your vehicle to prevent
accidental injury. Here are a few
precautions that you should be
especially careful to observe:
Do not leave the engine running in
garages or other confined areas.
When the engine is running, keep
hands, clothing, tools, and other
objects away from the fan and water
pump belt. Even though the fan may
not be moving, it can automatically
turn on without warning. When it is necessary to do service
work with the engine running, make
sure that the parking brake is
applied fully and the transmission is
in Neutral.
Do not touch ignition wires or other
ignition system parts when starting
the engine or when the engine is
running, or you could receive an
electric shock.
Be careful not to touch a hot
engine, exhaust manifold and pipes,
muffler, radiator and water hoses.
Do not allow smoking, sparks, or
flames around gasoline or the
battery. Flammable fumes are
present.
Do not get under your vehicle if it
is supported only with the portable
jack provided in your vehicle.
Be careful not to cause accidental
short circuits between the positive
and negative battery terminals.
Keep used oil, coolant, and other
fluids away from children and pets.
Dispose of used fluids properly;
never pour them on the ground, into
sewers, etc.INSPECTION AND MAINTENANCE9-1
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PERIODIC MAINTENANCE SCHEDULEThe following table shows when regular
maintenance on your vehicle is required.
This table shows in kilometres and months
when inspections, adjustments, lubrication
and other services should be performed.
MARUTI SUZUKI recommends that
maintenance on your MARUTI SUZUKI
vehicle be performed by MARUTI
SUZUKI Authorised Dealer/Service
Station.
Whenever it becomes necessary to
replace parts on your vehicle, it is
recommended that you use MARUTI
GENUINE PARTS (MGP).
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76G-09-001

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76G-74E
INSPECTION AND MAINTENANCE9-3Interval: This interval should be judged
FREE INSPECTIONS
PERIODIC MAINTENANCE SERVICE AT COST
by odometer reading or months, km (x 1,000) 1 5 10 20 30 40 50 60 70 80
whichever comes first. months 1 6 12 24 36 48 60 72 84 96
FUEL
1. Air cleaner Paved-road Clean every 5,000 km. Replace every 40,000 km.
Dusty condition Clean every 2,500 km or as required. Replace every 40,000 km. More frequent
replacement if dust condition is severe.
2. Accelerator cable and Throttle shafts – I&L I&L I&L I&L I&L I&L I&L I&L I&L
3. Fuel tank cap, fuel lines & connections(leakage,damage) – I – – – I – – – I
4. Fuel filter (leakage) I I I I I R I I I R
CLUTCH AND TRANSMISSION
1. Clutch pedal (play) I I I I I I I I I I
2. Clutch slipping (dragging or excessive damage) I I I I I I I I I I
3. Manual Transmission/Transfer and Differential oil (level, leakage) I I I R I R I R I R
DRIVE SHAFTS
1. Drive shafts boots (bent of boots damage) – I I I I I I I I I
BRAKE
1. Brake fluid (level, leakage) I I I R I R I R I R
2. Brake pedal (pedal-to-wall clearance) I I I I I I I I I I
3. Parking brake lever and cable (play, damage) I I I I I I I I I I
4. a. Brake discs and pads, (wear) – I I I I I I I I I
b. Brake drums & shoes – – I I I I I I I I
5. Master cylinder and wheel cylinder or calliper (oil leakage, boot kit) I I I I I R I I I R
6. Brake hoses and pipes (leakage, damage) I I I I I I I I I I

Downloaded from www.Manualslib.com manuals search engine 9776G-74E
INSPECTION AND MAINTENANCE
9-14
GEAR OILOil filler and level plug 1
Tightening torque: 21 Nm (2.1 kg-m, 15.5
lb-ft)
Specified Manual Transmission oil
When adding gear oil, use the appropriate
viscosity and grade as shown in the chart
below. We highly recommend you use API
GL-4 SAE 75W-90 (1) gear oil.
Type of oil Gear oil, API GL-4
Gear oil level check
To check the gear oil level, use the
following procedure:
1) Park the vehicle on a level surface with
the parking brake applied. Then, stop the
engine.
2) Clean casing around oil filler plug to
remove risk of any loose dirt or debris
entering oil filler plug hole. Remove the
oil filler plug 1.
3) Feel the inside of the hole with your
finger. If the oil level comes up to the
bottom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the filler plug hole 1 until the
oil level reaches the bottom of the filler
hole, then reinstall the plug.After driving the vehicle, the
transmission oil temperature may be
high enough to burn you. Wait until
the oil filler plug is cool enough to
touch with your bare hands before
inspecting transmission oil.
When tightening the plug, apply
sealing compound to the plug threads
to prevent oil leakage.
Gear oil change
Since special procedures, materials and
tools are required, it is recommended that
you trust this job to your authorized
MARUTI SUZUKI dealer.
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76G-09-009 76G-09-010

Downloaded from www.Manualslib.com manuals search engine 12576G-74ETOWINGIf you need to have your vehicle towed,
contact a professional service. Your dealer
can provide you with detailed towing
instructions
To help avoid damage to your vehicle
during towing, proper equipment and
towing procedures must be used.
EMERGENCY REMEDIESEMERGENCY SERVICE
10-4
CAUTION
Manual Transmission
Whenever possible, your vehicle should be
towed from the front with the front wheels
lifted. If the steering and drivetrain are in
good condition, your vehicle may be towed
from the rear with the rear wheels lifted and
the front wheels on the ground. Before
towing, make sure the steering is unlocked
and the transmission is in neutral.If the Starter Does Not Operate:
1) Try turning the ignition switch to the
“START” position with the headlights
turned on to determine the battery
condition. If the headlights go
excessively dim or go off, it usually
means that either the battery is flat or
the battery terminal contact is poor.
Recharge the battery or correct battery
terminal contact as necessary.
2) If the headlights remain bright, check the
fuses. If the reason for failure of the
starter is not obvious, there may be a
major electrical problem. Have the
vehicle inspected by your authorized
MARUTI SUZUKI dealer.
If the Engine is Flooded
If the engine is flooded with petrol, it may
be hard to start. If this happens, press the
accelerator pedal all the way to the floor
and hold it there while cranking the engine.
(Do not operate the starter motor for more
than 15 seconds). Release the accelerator
as soon as the engine has started.
If the Engine Overheats
The engine could overheat temporarily under
severe driving conditions. If the engine
coolant temperature warning light comes on,
it indicates overheating during driving:TOWING HOOK (If equipped)
76G-10-011

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76G-74E
ITEM: ELECTRICAL
ALTO (STD / Lx / Lxi) ALTO K10 (Lxi / Vxi)
Standard spark plug NGK-DCPR7E, BOSCH-YR7DC NGK KR6A-10
Battery 34B20L (27AH/5HR) 38B20L (28AH/5HR)
Fuses See “INSPECTION AND MAINTENANCE” section
Headlight12V 55/60W
Turn signal light 12V 21W
Side turn signal light 12V 5W
Clearance light12V 5W
Tail/brake light 12V 21/5W
Registration plate light 12V 5W
Reversing light12V 21W
High Mount Stop Lamp 12V W16W
ITEM: WHEEL AND SUSPENSION
ALTO (STD / Lx / Lxi) ALTO K10 (Lxi / Vxi)
Tyre size, front and rear 145/80R12 155/65R13
Tyre pressures front/rear 2.1 kg/cm
2
2.2 kg/cm
2
Suspension type front Mac Pherson Strut
rear 3-link-rigid axle suspension
ITEM: STEERING
Toe-in front 0 ± 1 mm
ITEM: CAPACITIES
ALTO (STD / Lx / Lxi) ALTO K10 (Lxi / Vxi)
Coolant (Including reservoir tank) 3.5 Ltrs 4.3 Ltrs
Fuel tank 35.0 Ltrs 35.0 Ltrs
Engine oil (with oil filter) 2.7 Ltrs 2.9 Ltrs
Transmission oil 2.2 Ltrs 2.2 LtrsSPECIFICATIONS13-2