2007 SUZUKI AERIO clutch

Downloaded from www.Manualslib.com manuals search engine Part No. 99011-54G27-03E
June, 2006
OWNER’S MANUAL
99011-54G27-03E AERIO
Printed in Japan
See page 1-1
10.0 mm
Keep With Vehicle At All Times.
Contains Important Information
On Safety, Operation & Maintenance.
SERVICE STATION INFORMATION
Fuel recommendation: Brake and clutch fluid:
Engine oil recommendation: Automatic transaxle fluid:
Tire cold pressure:
For further details, see “Engine Oil and Filter” in the
“INSPECTION AND MAINTENANCE” section.DOT3
An equivalent of DEXRON®
-III.
See the “Tire Information Label” located on the
driver’s door lock pillar.
2007Engine oil with “Starburst” symbol
Made from 100% recycled paper,
except for cover.
ENGLISH
Suzuki Red: Magenta 100%, Yellow 100%
Suzuki Blue: Cyan 100%, Magenta 70%

Downloaded from www.Manualslib.com manuals search engine 5-2 OTHER CONTROLS AND EQUIPMENT
54G27-03E
Clutch Pedal (1)(For manual transaxle)
The clutch pedal is used to disengage the
drive to the wheels when starting the
engine, stopping or shifting the gearshift
lever. Depressing the pedal disengages
the clutch.Brake Pedal (2)Your SUZUKI vehicle is equipped with front
disc brakes and rear drum brakes.
Depressing the brake pedal applies both
sets of brakes.
You may hear occasional brake squeal
when you apply the brakes. This is a nor-
mal condition caused by environmental
factors such as cold, wet, snow, etc.
Accelerator Pedal (3)This pedal controls the speed of the
engine. Depressing the accelerator pedal
increases power output and speed.
Gearshift LeverManual transaxle
60B095
4-speed automatic transaxle
54G465
CAUTION
Do not drive with your foot resting on
the clutch pedal. It could result in
excessive clutch wear or clutch dam-
age.
WARNING
If brake squeal is excessive and
occurs each time the brakes are
applied, you should have the brakes
checked by your SUZUKI dealer.
WARNING
Do not “ride” the brakes by applying
them continuously or resting your
foot on the pedal. This will result in
overheating of the brakes which
could cause unpredictable braking
action, longer stopping distances or
permanent brake damage.
EXAMPLEEXAMPLE
Pedals: 6
Gearshift Lever: 10

Downloaded from www.Manualslib.com manuals search engine 6-2 OPERATING YOUR VEHICLE
54G27-03E
12)Check all gauges.
13)Make sure that the BRAKE light turns
off when the parking brake is released.
Once a week, or each time you fill your fuel
tank, perform the following under-hood
checks:
1) Engine oil level
2) Coolant level
3) Brake fluid level
4) Power steering (if equipped) fluid level
5) Windshield washer fluid level
6) Hood latch operation
Pull the hood release handle inside the
vehicle. Make sure that you cannot
open the hood all the way without
releasing the secondary latch. Be sure
to close the hood securely after check-
ing for proper latch operation. See the
item “All latches, hinges and locks” of
“CHASSIS AND BODY” in the “Periodic
Maintenance Schedule” section in the
“INSPECTION AND MAINTENANCE”
section for lubrication schedule.
Starting the EngineBefore Starting the Engine1) Make sure the parking brake is set fully.
2) Manual Transaxle – Shift into “N” (Neu-
tral) and depress the clutch pedal all
the way to the floor.
Hold it while starting the engine.
Automatic Transaxle – If the gearshift
lever is not in “P” (Park) position, shift
into “P”. (If you need to re-start the
engine while the vehicle is moving, shift
into “N”.)
NOTE:
The engine of manual transaxle vehicle will
not start unless the clutch pedal is
depressed.
NOTE:
Automatic transaxle vehicles have a starter
interlock device which is designed to keep
the starter from operating if the transaxle is
in any of the drive positions.
Starting a Cold EngineWith your foot off the accelerator pedal,
crank the engine by turning the ignition key
to “START”. Release the key when the
engine starts.
If the engine does not start after 15 sec-
onds of cranking, wait about 15 seconds,
then press down the accelerator pedal to
1/3 of its travel and try cranking the engine
again. Release the key and accelerator
pedal when the engine starts.
If the engine still does not start, try holding
the accelerator pedal all the way to the
floor while cranking. This should clear the
engine if it is flooded.
If you are unable to start the engine using
this procedure, consult your SUZUKI
dealer.Starting a Warm EngineUse the same procedure as for “Starting a
Cold Engine”.
WARNING
Make sure the hood is fully closed
and latched before driving. If it is not,
it can fly up unexpectedly during
driving, obstructing your view and
resulting in an accident.
WARNING
Make sure that the parking brake is
set fully and the transaxle is in Neu-
tral (or Park for vehicles with an auto-
matic transaxle) before attempting to
start the engine.
CAUTION
 Stop turning the starter immedi-
ately after the engine has started or
the starter system can be dam-
aged.
 Do not crank the engine for more
than 15 seconds at a time. If the
engine doesn’t start on the first try,
wait about 15 seconds before try-
ing again.
Daily Inspection Checklist: NO
Starting the Engine: 1

Downloaded from www.Manualslib.com manuals search engine 6-6 OPERATING YOUR VEHICLE
54G27-03E
Emergency shifting out of “P” (Park)
If you are unable to shift the transaxle out
of Park in the normal manner, see “If You
Can Not Shift Automatic Transaxle Gear-
shift Lever Out of “P” (PARK)” in the INDEX
for what to do.
Manual Transaxle
60A177
Starting off
To start off, push in the clutch pedal and
shift into 1st gear. After releasing the park-
ing brake, gradually release the clutch.
When you hear a change in the engine’s
sound, slowly press the accelerator while
continuing to gradually release the clutch.
Shifting
All forward gears are synchronized, which
provides for quiet, easy shifting. Always
push in the clutch pedal fully before shifting
gears. Make sure the engine speed does
not rise into the red zone of the tachome-
ter.EXAMPLE
WARNING
 Reduce your speed and downshift
to a lower gear before going down
a long or steep hill. Downshifting
will allow the engine to provide
braking. Avoid riding the brakes or
they may overheat, resulting in
brake failure.
 When driving on slippery roads, be
sure to slow down before down-
shifting. Large and sudden
changes in engine speed may
cause loss of traction, which could
cause you to lose control.
 Make sure that the vehicle is com-
pletely stopped before you shift
into reverse.
CAUTION
 To help avoid clutch damage, do
not use the clutch pedal as a foot-
rest while driving or use the clutch
to keep the vehicle stationary on a
hill. Depress the clutch fully when
shifting.
 When shifting or starting off, do not
race the engine. Racing the engine
can shorten engine life and prevent
smooth shifting.
Using the Transaxle: 10

Downloaded from www.Manualslib.com manuals search engine INSPECTION AND MAINTENANCE
9
54G27-03E
60G410
INSPECTION AND MAINTENANCEMaintenance Schedule ....................................................... 9-2
Periodic Maintenance Schedule ........................................ 9-3
Maintenance Recommended under Severe Driving
Conditions ........................................................................... 9-7
Engine Oil and Filter ........................................................... 9-11
Gear Oil ................................................................................ 9-14
Automatic Transaxle Fluid ................................................. 9-16
Engine Coolant .................................................................... 9-17
Windshield Washer Fluid ................................................... 9-19
Air Cleaner ........................................................................... 9-20
Spark Plugs ......................................................................... 9-21
Brakes .................................................................................. 9-22
Steering Wheel .................................................................... 9-24
Clutch Pedal ........................................................................ 9-25
Tires ...................................................................................... 9-25
Battery .................................................................................. 9-35
Fuses .................................................................................... 9-35
Headlight Aiming ................................................................. 9-37
Bulb Replacement ............................................................... 9-38
Wiper Blades ....................................................................... 9-41
Air Conditioning System .................................................... 9-43

Downloaded from www.Manualslib.com manuals search engine 9-5 INSPECTION AND MAINTENANCE
54G27-03E
R: Replace or change
I : Inspect and correct, replace or lubricate if necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
km (x 1000) 12.52537.55062.57587.5100112.5125
months 7.5 1522.53037.54552.56067.575CHASSIS AND BODY
1. Clutch (for manual transaxle)
Pedal and fluid level
–
I
–
I
–
I
–
I
–
I
*2. Brake discs and pads (front) I – I – I – I – I –
Brake drums and shoes
(rear)
I
–
I
–
I
–
I
–
I
–
*3. Brake hoses and pipes I – I – I – I – I –
4.Brake fluid level check, *replacement
–
I
–
I
–
I
–
R
–
I
5. Brake pedal stroke check, *adjustment – I – I – I – I – I
6.Parking brake lever and *cableLever movement check, *adjustment I–I–I–I–I–7.Tires (including tire rotation)
I
I
I
I
I
I
I
I
I
I
8.Wheel discs IIIIIIIIII
*9.
Suspension system
I
I
I
I
I
I
I
I
I
I
*10. Propeller shafts (AWD)/Drive axle boots I I I I I I I I I I
*11.
Manual transaxle oilLevel check, *replacement I – –R– I –R– I
12.
Automatic transaxle (A/T)
Fluid level
–
I
–
I
–
I
–
I
–
I
*Fluid change Replace every 175000 km (105000 miles)-----4-speed A/T
*Fluid hose
–
–
–
–
–
I
–
–
–
–
*13. Transfer oil (AWD) I – – I – I – R – I
*14.
Rear differential oil (AWD)
R
–
–
I
–
I
–
I
–
I
15. Steering system
Steering wheel movement,
*linkage
I
I
I
I
I
I
I
I
I
I
16. Power steering (if equipped) I I I I I I I I I I
17.
All latches, hinges and locks
I
I
I
I
I
I
I
I
I
I
Maintenance Recommended under Severe Driving Condi-
tions: 1, 2, 3, 4, 5, 6, 9, 10

Downloaded from www.Manualslib.com manuals search engine 9-6 INSPECTION AND MAINTENANCE
54G27-03E
R: Replace or change
I : Inspect and correct, replace or lubricate if necessary
NOTE:
This table shows the service schedule up to 250000 km (150000 miles).
Beyond 250000 km (150000 miles), perform the same services at the same intervals shown in the chart.
Beyond 250000 km (150000 miles), the maintenance services enclosed with a rectangle are required.Interval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 82.5 90 97.5 105112.5 120 127.5 135 142.5 150
km (x 1000) 137.5 150 162.5 175 187.5 200 212.5 225 237.5 250
months 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150CHASSIS AND BODY
1. Clutch (for manual transaxle)
Pedal and fluid level
–
I
–
I
–
I
–
I
–
I
*2. Brake discs and pads (front) I – I – I – I – I –
Brake drums and shoes
(rear)
I
–
I
–
I
–
I
–
I
–
*3. Brake hoses and pipes I – I – I – I – I –
4.Brake fluid level check, *replacement
–
I
–
I
–
R
–
I
–
I
5. Brake pedal stroke check, *adjustment – I – I – I – I – I
6.Parking brake lever and *cableLever movement check, *adjustment I–I–I–I–I–7.Tires (including tire rotation)
I
I
I
I
I
I
I
I
I
I
8.Wheel discs IIIIIIIIII
*9.
Suspension system
I
I
I
I
I
I
I
I
I
I
*10. Propeller shafts (AWD)/Drive axle boots I I I I I I I I I I
*11.
Manual transaxle oilLevel check, *replacement –R– I –R– I –R
12.
Automatic transaxle (A/T)
Fluid level
–
I
–
I
–
I
–
I
–
I
*Fluid change Replace every 175000 km (105000 miles)-----4-speed A/T
*Fluid hose
–
I
–
–
–
–
–
I
–
–
*13. Transfer oil (AWD) – I – I – R – I – I
*14.
Rear differential oil (AWD)
–
I
–
I
–
I
–
I
–
I
15. Steering system
Steering wheel movement,
*linkage
I
I
I
I
I
I
I
I
I
I
16. Power steering (if equipped) I I I I I I I I I I
17.
All latches, hinges and locks
I
I
I
I
I
I
I
I
I
I
Maintenance Recommended under Severe Driving Condi-
tions: 1, 2, 3, 4, 5, 6, 9, 10

Downloaded from www.Manualslib.com manuals search engine 9-9 INSPECTION AND MAINTENANCE
54G27-03E
R: Replace or change
I : Inspect and correct, replace or lubricate if necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 3 6 9 12 15 18 21 24 27 30 33 36 39
km (x 1000) 5 101520253035404550556065
months 3 6 9 12 15 18 21 24 27 30 33 36 39CHASSIS AND BODY
1. Clutch (for manual transaxle)
Fluid level check
–
–
–
–
I
–
–
–
–
I
–
–
–
*2. Brake discs and pads (front) – I – I – – – I – – – I –
Brake drums and shoes
(rear)
–
I
–
I
–
–
–
I
–
–
–
I
–
*3. Brake hoses and pipes – I – I – – – I – – – I –
4.Brake fluid level check, *replacement
–
–
–
–
I
–
–
–
–
I
–
–
–
5. Brake pedal stroke check, *adjustment–––– I –––– I –––
6.Parking brake lever and *cableLever movement check, *adjustment – I –– I –––– I –––7.Tires (including tire rotation)
–
I
–
I
–
I
–
I
–
I
–
I
–
8.Wheel discs –I–I–I–I–I–I–
*9.
Wheel bearings
–
–
–
I
–
–
–
I
–
–
–
I
–
*10. Suspension system – I – I – I – I – I – I –
*11.
Propeller shafts (AWD)/Drive axle boots
–
I
–
I
–
I
–
I
–
I
–
I
–
*12. Manual transaxle oil
Level check, *replacement
–
–
–
–
R
–
–
–
–
R
–
–
–
13.Automatic transaxle (A/T) Fluid level –––– I –––– I –––
*Fluid change
Replace every 80000 km (48000 miles)-----4-speed A/T
*Fluid hose –––––––––––––
*14.
Transfer oil (AWD)
–
–
–
–
R
–
–
–
–
R
–
–
–
*15.Rear differential oil (AWD) ––––R––––R–––
16.
Steering systemSteering wheel movement, *linkage – I – I – I – I – I – I –
17.
Power steering (if equipped)
–
I
–
I
–
I
–
I
–
I
–
I
–
18. All latches, hinges and locks – I – I – I – I – I – I –
Engine Oil and Filter: 1, 2