2007 SUBARU OUTBACK brake pads replacement

vehicle and may cause it to stall. Never
attempt to drive through rushing water;
regardless of its depth, it can wash away
the ground from under your tires, resulting
in possible loss of traction and even
vehicle rollover. .Always check your brakes for effec-
tiveness immediately after driving in sand,
mud or water. Do this by driving slowly
and stepping on the brake pedal. Repeat
that process several times to dry out the
brake discs and brake pads. . Do not drive or park over or near
flammable materials such as dry grass or
fallen leaves, as they may burn easily. The
exhaust system is very hot while the
engine is running and right after engine
stops. This could create a fire hazard. . After driving through tall grass, mud,
rocks, sand, rivers, etc., check that there
is no grass, bush, paper, rags, stones,
sand, etc. adhering to or trapped on the
underbody. Clear off any such matter from
the underbody. If the vehicle is used with
these materials trapped or adhering to the
underbody, a mechanical breakdown or
fire could occur. . Secure all cargo carried inside the
vehicle and make certain that it is not
piled higher than the seatbacks. During
sudden stops or jolts, unsecured cargo
could be thrown around in the vehicle and cause injury. Do not pile heavy loads on
the roof. Those loads raise the vehicle
’s
center of gravity and make it more prone
to tip over. . If you must rock the vehicle to free it
from sand or mud, depress the accelerator
pedal slightly and move the selector lever
back and forth between “D ” and “R ”
repeatedly. Do not race the engine. For
the best possible traction, avoid spinning
the wheels when trying to free the vehicle. . When the road surface is extremely
slippery, you can obtain better traction by
starting the vehicle with the transmission
in 2nd than 1st (both for MT and AT). . Never equip your vehicle with tires
larger than those specified in this manual.. Wash the vehicle ’s underbody after off-
road driving. Suspension components are
particularly prone to dirt buildup, so they
need to be washed thoroughly. . Frequent driving of an AWD vehicle
under hard-driving conditions such as
rough roads or off roads will necessitate
more frequent replacement of engine oil,
brake fluid and transmission oil than that
specified in the maintenance schedule
described in the “Warranty and Mainte-
nance Booklet ”.
Remember that damage done to your
SUBARU while operating it off-road and not using common sense precautions
such as those listed above is not eligible
for warranty coverage.
Driving tips
8-7

Maintenance schedule....................................... 11-3
Maintenance precautions ................................... 11-3
Before checking or servicing in the engine compartment .................................................... 11-4
When you do checking or servicing in the engine compartment while the engine is running .......... 11-4
Engine hood ....................................................... 11-4
Engine compartment overview .......................... 11-6
2.5-liter non-turbo models ................................... 11-6
2.5-liter turbo models ......................................... 11-7
3.0-liter models .................................................. 11-8
Engine oil ............................................................ 11-9
Checking the oil level ......................................... 11-9
Changing the oil and oil filter ............................ 11-10
Recommended grade and viscosity .................. 11-12
Recommended grade and viscosity under severe driving conditions .......................................... 11-13
Cooling system ................................................ 11-13
Hose and connections ...................................... 11-14
Engine coolant ................................................. 11-14
Air cleaner element .......................................... 11-17
Replacing the air cleaner element ..................... 11-17
Spark plugs ...................................................... 11-20
Recommended spark plugs .............................. 11-20
Drive belts ........................................................ 11-20
2.5-liter models ................................................ 11-20
3.0-liter models ................................................ 11-21
Manual transmission oil .................................. 11-21
Checking the oil level ....................................... 11-21
Recommended grade and viscosity .................. 11-22Automatic transmission fluid
.......................... 11-22
Checking the fluid level .................................... 11-22
Recommended fluid ......................................... 11-23
Front differential gear oil (AT vehicles) .......... 11-24
Checking the oil level ...................................... 11-24
Recommended grade and viscosity .................. 11-25
Rear differential gear oil .................................. 11-25
Checking the gear oil level ............................... 11-25
Recommended grade and viscosity .................. 11-27
Power steering fluid ........................................ 11-28
Checking the fluid level .................................... 11-28
Recommended fluid ......................................... 11-28
Brake fluid ........................................................ 11-29
Checking the fluid level .................................... 11-29
Recommended brake fluid ............................... 11-29
Clutch fluid (MT vehicles) ............................... 11-30
Checking the fluid level .................................... 11-30
Recommended clutch fluid ............................... 11-30
Brake booster .................................................. 11-31
Brake pedal ...................................................... 11-31
Checking the brake pedal free play .................. 11-31
Checking the brake pedal reserve distance ........................................................ 11-31
Clutch pedal (Manual transmission vehicles) ........................................................ 11-32
Checking the clutch function ............................ 11-32
Checking the clutch pedal free play .................. 11-32
Replacement of brake pad and lining ............ 11-32
Breaking-in of new brake pads and linings ........................................................... 11-33Maintenance and service
11

11-32Maintenance and service
Clutch pedal (Manual trans-
mission vehicles)
Check the clutch pedal free play and
reserve distance according to the main-
tenance schedule in the “Warranty and
Maintenance Booklet ”.
& Checking the clutch function
Check the clutch engagement and disen-gagement.
1. With the engine idling, check that there
are no abnormal noises when the clutch
pedal is depressed, and that shifting into
1st or reverse feels smooth.
2. Start the vehicle by releasing the pedal
slowly to check that the engine and
transmission smoothly couple without
any sign of slippage. &
Checking the clutch pedal
free play
1) 0.02 –0.08 in (0.5 –2.0 mm)
Lightly press the clutch pedal down with
your finger until you feel resistance, and
check the free play.
If the free play is not within proper
specification, contact your SUBARU deal-
er. Replacement of brake pad
and lining
CAUTION
If you continue to drive despite the
scraping noise from the audible
brake pad wear indicator, it will
result in the need for costly brake
rotor repair or replacement.
The right front disc brake and the right rear
disc brake have audible wear indicators
on the brake pads. If the brake pads wear
close to their service limit, the wear
indicator makes a very audible scraping
noise when the brake pedal is applied.
If you hear this scraping noise each time

you apply the brake pedal, have the brake
pads serviced by your SUBARU dealer as
soon as possible. &Breaking-in of new brake
pads and linings
When replacing the brake pad or lining,
use only genuine SUBARU parts. After
replacement, the new parts must be
broken in as follows: ! Brake pad and lining
While maintaining a speed of 30 to 40
mph (50 to 65 km/h), step on the brake
pedal lightly. Repeat this five or moretimes. ! Parking brake lining
WARNING
A safe location and situation should
be selected for break-in driving.
CAUTION
Pulling the parking brake lever too
forcefully may cause the rear
wheels to lock. To avoid this, be
certain to pull the lever up slowly
and gently. 1. Drive the vehicle at a speed of
approximately 22 mph (35 km/h).
2. With the parking brake release button
pushed in, pull the parking brake lever
SLOWLY and GENTLY. (Pulling with a
force of approximately 33 lbs [147 N, 15kg].)
3. Drive the vehicle for approximately
220 yards (200 meters) in this condition.
4. Wait 5 to 10 minutes for the parking
brake to cool down. Repeat this proce-dure.
5. Check the parking brake stroke. If the
parking brake stroke is out of the specified
range, adjust it by turning the adjusting nut
located on the parking brake lever.
Parking brake stroke: 5–6 notches / 44 lbs (196 N, 20 kg) Parking brake stroke
Check the parking brake stroke according
to the maintenance schedule in the“
Warranty and Maintenance Booklet ”.
When the parking brake is properly
adjusted, braking power is fully applied
by pulling the lever up five to six notches
gently but firmly (approximately 44 lbs,
196 N, 20 kg). If the parking brake lever
stroke is not within the specified range,
have the brake system checked and
adjusted at your SUBARU dealer. Maintenance and service
11-33

14-2Index
A
ABS (Anti-lock Brake System) ..................................... 7-35
Warning light ................................................. 3-28, 7-35
Accessories ....................................................... 5-4, 11-49
Accessory power outlet ................................................. 6-8
Active head restraint ..................................................... 1-7
Air cleaner element ................................................... 11-17
Air conditioner ............................................................. 4-7
Air filtration system ..................................................... 4-13
Air flow selection .......................................................... 4-2
Alarm system ............................................................ 2-14
All-Wheel Drive warning light (AT vehicles) .................... 3-30
Aluminum wheels ...................................................... 11-41
Antenna system ........................................................... 5-2
Anti-lock Brake System (ABS) ..................................... 7-35
Arming the system ..................................................... 2-15
Armrest ..................................................................... 1-11
AT OIL TEMPerature warning light ............................... 3-26
Audio control button ................................................... 5-26
Audio set .................................................................... 5-5
Auto-dimming mirror/compass ...................................... 3-48
Automatic climate control system ................................... 4-8
Automatic transmission 4-speed ................................................................ 7-18
5-speed ................................................................ 7-24
Capacities ............................................................. 12-4
Fluid .................................................................... 11-22
Manual mode ................................................ 7-21, 7-27
Selector lever ................................................ 7-19, 7-25
Shift lock release ........................................... 7-23, 7-30
SPORT ......................................................... 7-23, 7-30 Temperature warning light (AT OIL TEMP)
................. 3-26
Automatic/Emergency Locking Retractor (A/ELR) ........... 1-14
BBattery .................................................................... 11-46
Jump starting ......................................................... 9-10
Replacement (Remote keyless entry system) .............. 2-8
Brake
Booster ............................................................... 11-31
Fluid ................................................................... 11-29
Pad and lining ...................................................... 11-33
Parking ............................................................... 11-33
Pedal .................................................................. 11-31
Brake pedal
Free play ............................................................. 11-31
Reserve distance .................................................. 11-31
Brake system ............................................................. 7-34
Warning light .......................................................... 3-28
Braking ..................................................................... 7-34
Tips ...................................................................... 7-34
Breaking
Breaking-in of new brake pads and linings ............... 11-33
Bulb Chart .................................................................... 12-9
Replacing ............................................................ 11-50
CCapacities ................................................................. 12-4
Cargo area Cover .................................................................... 6-12
Light ...................................................................... 6-2