2007 SATURN ION fuel

2.4L LE5 Engine
Fuses Usage
1Engine Control Module, Transaxle
Control Module
2 Not Used
3 Not Used
4 Passenger’s Side Headlamp
5 Air Conditioning
Fuses Usage
6 Not Used
7 Not Used
8Anti-lock Brake System, Traction
Control Module
9Engine Control Module, Electronic
Throttle Control
10Canister Purge Solenoid, Mass
Airow Sensor, Low Coolant Switch,
Oxygen Sensors
11Electric Ignition Control Module,
Charging System, Neutral Stop
Back-Up Switch
12 Not Used
13Transaxle 2, Engine Control
Module (ECM)
14Transaxle Control Module, Neutral
Stop Back-Up
15 PRNDL, Back-up Switch
16 Fuel Injectors (Cylinder 1, 2, 3, 4)
17 Fog Lamps
18 Driver’s Side Headlamp
19 Windshield Wiper
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ApplicationCapacities
English Metric
Fuel Tank
2.2L L4 Engine (with NU6 emissions) sold new in CA, ME,
VT, NY, NH, MA (see your dealer for bordering states13.5 gal 51.1 L
2.2L L4 Engine (without NU6 emissions) sold new in all
other states (see your dealer for more information)13.0 gal 49.2 L
2.4L and 2.0L Supercharged L4 Engine sold new in
all states13.0 gal 49.2 L
Transaxle, Automatic 7.0 qt 6.6 L
Transaxle, Manual (Complete Drain and Rell)
2.2L L4 and 2.4L L4 Engines 1.7 qt 1.6 L
2.0L L4 Engine Supercharged 1.6 qt 1.5 L
Wheel Nut Torque 100 lb ft
140Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
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Maintenance Schedule................................ 388
Introduction............................................... 388
Maintenance Requirements........................ 388
Your Vehicle and the Environment............ 388
Using the Maintenance Schedule............... 389
Scheduled Maintenance............................. 391
Additional Required Services..................... 394
Maintenance Footnotes.............................. 395Owner Checks and Services..................... 397
At Each Fuel Fill....................................... 398
At Least Once a Month............................. 398
At Least Once a Year............................... 399
Recommended Fluids and Lubricants........ 402
Normal Maintenance Replacement Parts ... 404
Engine Drive Belt Routing......................... 405
Maintenance Record.................................. 406
Section 6 Maintenance Schedule
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Using the Maintenance Schedule
We at Saturn want to help you keep your vehicle
in good working condition. But we do not know
exactly how you will drive it. You may drive
very short distances only a few times a week.
Or you may drive long distances all the time
in very hot, dusty weather. You may use your
vehicle in making deliveries. Or you may drive it to
work, to do errands, or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may
need more frequent checks and replacements.
So please read the following and note how
you drive. If you have any questions on how to
keep your vehicle in good condition, see your
Saturn retailer.This schedule is for vehicles that:carry passengers and cargo within
recommended limits. You will nd these limits
on the Tire and Loading Information label.
SeeLoading Your Vehicle on page 250.
are driven on reasonable road surfaces within
legal driving limits.
use the recommended fuel. SeeGasoline
Octane on page 272.
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Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated
miles (kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage
or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 290.•••
Change automatic transaxle uid
(severe service).See footnote (h).•••
Change automatic transaxle uid
(normal service).•
Replace spark plugs.An Emission
Control Service.•
Replace engine fuel lter.An Emission
Control Service. See footnote †.•
Engine cooling system service (or
every ve years, whichever occurs rst).
An Emission Control Service.
See footnote (i).•
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At Each Fuel Fill
It is important to perform these underhood checks
at each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 283for
further details.
Notice:It is important to check the engine oil
regularly and keep it at the proper level.
Failure to keep the engine oil at the proper
level can cause damage to the engine not
covered by your warranty.
Engine Coolant Level Check
Check the engine coolant level and add
DEX-COOL®coolant mixture if necessary. See
Engine Coolant on page 293for further details.
Intercooler Coolant Level Check
(2.0L Supercharged Engine)
Check the coolant level and add DEX-COOL®
coolant mixture if necessary. SeeEngine Coolant
on page 293for further details.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in
the windshield washer uid reservoir and add the
proper uid if necessary.
At Least Once a Month
Tire Ination Check
Visually inspect your vehicle’s tires and make sure
they are inated to the correct pressures. Do not
forget to check the spare tire. SeeInation - Tire
Pressure on page 337. Check to make sure the
spare tire is stored securely. SeeChanging a Flat
Tire on page 350.
Tire Wear Inspection
Tire rotation may be required for high mileage
highway drivers prior to the Engine Oil Life System
service notication. Check the tires for wear
and, if necessary, rotate the tires. SeeTire
Inspection and Rotation on page 339.
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Who is Covered?
Roadside Assistance coverage is for the vehicle
operator, regardless of ownership. In Canada,
a person driving this vehicle without the consent of
the owner is not eligible for coverage.
The following services are provided in the U.S.
during the Bumper-to-Bumper warranty period and
in Canada, during the Base Warranty coverage
period of the New Vehicle Limited Warranty, up to
a maximum coverage of $100.
Fuel Delivery:Delivery of enough fuel for the
vehicle to get to the nearest service station
(approximately $5 Canada). Service to provide
diesel may be restricted. For safety reasons,
propane and other alternative fuels are
not provided through this service.
Lock-out Service:To ensure security, the
driver must present personal identication
before lock-out service is provided. In Canada,
the vehicle registration is also required.
Lock-out service is covered at no charge if
you are unable to gain entry into your vehicle.
A remote unlock may be available if you
have an active OnStar
®subscription.
Emergency Tow From a Public Roadway or
Highway:Tow to the nearest Saturn retailer
for warranty service or in the event of a
vehicle-disabling accident. Winch-out
assistance provided when the vehicle is mired
in sand, mud, or snow.
Flat Tire Change:Installation of a spare tire
in good condition, when equipped and
properly inated is covered at no charge.
The customer is responsible for the repair or
replacement of the tire if not covered by a
warrantable failure.
Jump Start:No-start occurrences which
require a battery jump start are covered at no
charge.
Trip Routing Service (Canada only):Upon
request, Roadside Assistance will send you
detailed, computer personalized maps,
highlighting your choice of either the most
direct route or the most scenic route to your
destination, anywhere in North America, along
with helpful travel information pertaining to
your trip.
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While we hope you never have the occasion to
use our service, it is added security while traveling
for you and your family. Remember we are only
a phone call away. Saturn Roadside Assistance:
1-800-553-6000; text telephone (TTY) users,
call1-800-833-6000. Canadian customers
call1-800-268-6800.
Saturn and General Motors of Canada Limited
reserve the right to limit services or reimbursement
to an owner or driver when, in their sole
discretion, the claims become excessive in
frequency or type of occurrence.
Roadside Assistance is not part of or included in
the coverage provided by the New Vehicle Limited
Warranty. Saturn and General Motors of Canada
Limited reserve the right to make any changes
or discontinue the Roadside Assistance program
at any time without notication.
Towing and Road Service Exclusions
Specically excluded from Roadside Assistance
coverage are towing or services for vehicles
operated on a non-public roadway or highway,
nes, impound towing caused by a violation
of local, Municipal, State, Provincial or Federal
law, and mounting, dismounting or changing
of snow tires, chains or other traction devices.
Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles,
has a number of sophisticated computer
systems that monitor and control several
aspects of the vehicle’s performance. Your
vehicle uses on-board vehicle computers
to monitor emission control components to
optimize fuel economy, to monitor conditions
for airbag deployment and, if the vehicle
has the Anti-lock Brake System (ABS), to
provide anti-lock braking and to help the driver
control the vehicle in difficult driving
situations. Some information may be stored
during regular operations to facilitate repair of
detected malfunctions; other information is
stored only in a crash event by computer
systems, such as those commonly called Event
Data Recorders (EDR).
In a crash event, computer systems, such as
the airbag Sensing and Diagnostic Module
(SDM) in your vehicle may record information
about the condition of the vehicle and how
it was operated, such as data related to engine
speed, brake application, throttle position,
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