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• Up Steep Hills —
select a lower transmission gear, but try and keep the
torque converter clutch engaged.
• Air Conditioning —
turn it off temporarily.
Do Not Operate The Engine With Low Oil
Pressure
When the engine is at normal operating temperature, the
minimum oil pressures required are:
Idle 700 to 800 RPM ............... 10psi(69kPa)
Full speed and load .............. 30psi (207 kPa)
CAUTION!If oil pressure falls to less than normal readings, shut
the engine off immediately. Failure to do so could
result in immediate and severe engine damage. Do Not Operate The Engine With Failed Parts
Practically all failures give some warning before the parts
fail. Be on the alert for changes in performance, sounds,
and visual evidence that the engine requires service.
Some important clues are:
• engine misfiring or vibrating severely
• sudden loss of power
• unusual engine noises
• fuel, oil or coolant leaks
• sudden change, outside the normal operating range, in
the engine operating temperature
• excessive smoke
• oil pressure drop264 STARTING AND OPERATING
Page 290 of 532

2. The newly selected position indicator light will con-
tinue to flash.
3. The transfer casewill notshift.
NOTE: Before retrying a selection, make certain that all
the necessary requirements for selecting a new transfer
case position have been met. To retry the selection, turn
the control knob back to the current position, wait five (5)
seconds, and retry selection. To find the shift require-
ments, refer to the Shifting Procedure for your transfer
case, located in this section of the owner’s manual.
The “SERVICE 4WD” warning light monitors the electric
shift 4WD system. If this light remains on after engine
start up or illuminates during driving, it means that the
4WD system is not functioning properly and that service
is required.WARNING!
Always engage the parking brake when powering
down the vehicle if the Service 4WDlight is
illuminated. Not engaging the parking brake may
allow the vehicle to roll which may cause personal
injury.
NOTE: Do not attempt to make a shift while only the
front or rear wheels are spinning, as this can cause
damage to driveline components.
When operating your vehicle in 4WD LOW, the engine
speed is approximately three times that of the 2WD or
4WD LOCK positions at a given road speed. Take care
not to overspeed the engine and do not exceed 25 mph
(40 km/h).
290 STARTING AND OPERATING
, Q I R U P D W L R Q 3 U R Y L G H G E \
Page 296 of 532

POWER TAKE OFF OPERATION – IF EQUIPPED
The 3500 Dodge Chassis Cab vehicle, when equipped
with either the automatic 6 speed or manual G-56 6 speed
transmissions, will allow for an aftermarket upfit with a
transmission driven PTO (power take off). The customer
will have the ability to operate the PTO in either a
“stationary” or “mobile” mode. The vehicles will be
factory set to the “stationary” mode. In order to select the
“mobile” mode a DaimlerChrysler Dealership is required
to modify the vehicles settings using their proprietary
Dealer service tool.
Stationary Mode
To operate the PTO in this mode the vehicle must meet
the following conditions:
• Be in “park” position (vehicles equipped with auto-
matic transmission)
• Upfitter provider (on/off) switch has been activated • Parking brake applied (vehicles equipped with
manual transmission)
• Vehicle must be running
• No vehicle, brake or clutch switch faults present
• PTO must be correctly installed using the vehicle
provided circuits
The customer has the choice to operate the PTO by
utilizing the cruise control switches or by utilizing a
remote control (provided by the PTO supplier). To oper-
ate the feature using the cruise control switches the
customer must first activate the up fitter provided on/off
switch. Next, the cruise control “on” switch is selected.
Following this step the “set” switch must be depressed.
The vehicle is now in the PTO mode and is ready for use.
In order to increase or decrease the engine idle speed, to
optimize the PTO function, the “accel” and “decel” cruise
switches can be used respectively. To disengage PTO296 STARTING AND OPERATING
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operation and return to “standard vehicle operation”
simply turn the up fitter provided on/off switch to the off
position.
To operate the PTO via a remote switch the customer
must make sure the above conditions are met. It is vital
for proper operation that the PTO and remote have been
installed correctly paying special attention to ensure the
vehicle provided wiring has been connected properly.
This is the responsibility of the installer of the PTO and
switches/remote system. It is the responsibility of the
PTO manufacturer to ensure that their electrical (switches
and remote) system is compatible with the vehicle’s
electrical architecture and software functionality.
Mobile Mode
To operate the PTO in this mode the vehicle must meet
the following conditions: • Dealer selected “mobile” mode activated via Dealer
proprietary service tool
• Upfitter provider (on/off) switch has been activated
• Vehicle must be in “park” or “drive” position (vehicles
equipped with automatic transmission)
• Parking brake must not be applied
• No vehicle, brake or clutch switch faults present
• Vehicle must be running
• PTO must be correctly installed using the vehicle
provided circuits
The customer may choose to use the PTO while the
vehicle is moving. To do so the PTO function must be
activated prior to taking the vehicle out of “park”. This is
accomplished by activating the up fitter provided PTO
on/off switch. At this point the customer may place the
vehicle in a forward or reverse gear and have PTO STARTING AND OPERATING 297
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Page 305 of 532
WARNING!Continued operation with reduced power steering
assist could pose a safety risk to yourself and others.
Service should be obtained as soon as possible.
CAUTION!Prolonged operation of the steering system at the
end of the steering wheel travel will increase the
steering fluid temperature and should be avoided
when possible. Damage to the power steering pump
may occur. TIRE SAFETY INFORMATION
Tire Markings
NOTE:
• P (Passenger)-Metric tire sizing is based on U.S. design
standards. P-Metric tires have the letter “P” molded
into the sidewall preceding the size designation. Ex-
ample: P215/65R15 95H. STARTING AND OPERATING 305
5
Page 307 of 532
EXAMPLE:
31 = Overall Diameter in Inches (in)
215 = Section Width in Millimeters (mm)
65 = Aspect Ratio in Percent (%)
—Ratio of section height to section width of tire.
10.5 = Section Width in Inches (in)
R = Construction Code
— R means Radial Construction.
— D means Diagonal or Bias Construction.
15 = Rim Diameter in Inches (in)
Service Description:
95 = Load Index
—A numerical code associated with the maximum load a tire can carry.
H = Speed Symbol
—A symbol indicating the range of speeds at which a tire can carry a load corresponding
to its load index under certain operating conditions. STARTING AND OPERATING 307
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Page 321 of 532

Life of Tire
The service life of a tire is dependent upon varying
factors including but not limited to:
• Driving style
• Tire pressure
• Distance driven
WARNING!Tires and spare tire should be replaced after six
years, regardless of the remaining tread. Failure to
follow this warning can result in sudden tire failure.
You could lose control and have an accident result-
ing in serious injury or death. Keep dismounted tires in a cool, dry place with as little
exposure to light as possible. Protect tires from contact
with oil, grease, and gasoline.
Replacement Tires
The tires on your new vehicle provide a balance of many
characteristics. They should be inspected regularly for
wear and correct cold tire inflation pressure. The manu-
facturer strongly recommends that you use tires equiva-
lent to the originals in size, quality and performance
when replacement is needed (refer to the paragraph on
“Tread Wear Indicators”). Refer to the “Tire and Loading
Information” placard for the size designation of your tire.
The service description and load identification will be
found on the original equipment tire. Failure to use
equivalent replacement tires may adversely affect the
safety, handling, and ride of your vehicle. We recommend
that you contact your original equipment or an autho-
rized tire dealer with any questions you may have on tire
specifications or capability. STARTING AND OPERATING 321
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Page 327 of 532

ENGINE RUNAWAY
WARNING!In case of engine runaway due to flammable fumes
from gasoline spills or turbocharger oil leaks being
sucked into the engine do the following to help
avoid personal injury and/or vehicle damage:
1. Shut off engine ignition switch.
2. Using a CO 2
or dry chemical type fire extin-
guisher, direct the spray from the fire extinguisher
into the grille on the passenger side so that the spray
enters the engine air intake.
The inlet for the engine air intake is located behind the
passenger side headlamp and receives air through the
grille FUEL REQUIREMENTS
Fuel Requirements (Gas Engines)
The 5.7L engine is designed to meet all
emissions regulations and provide satisfac-
tory fuel economy and performance when
using high quality unleaded gasoline hav-
ing an octane range of 87 to 89. The manu-
facturer recommends the use of 89 octane
for optimum performance. The routine use of premium
gasoline is not recommended. The use of premium
gasoline will provide no benefit over high quality regular
and mid-grade gasolines, and in some circumstances
may result in poorer performance.
Light spark knock at low engine speeds is not harmful to
your engine. However, continued heavy spark knock at
high speeds can cause damage and immediate service is
required. STARTING AND OPERATING 327
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