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ENGINE RUNAWAY
WARNING!In case of engine runaway due to flammable fumes
from gasoline spills or turbocharger oil leaks being
sucked into the engine do the following to help
avoid personal injury and/or vehicle damage:
1. Shut off engine ignition switch.
2. Using a CO 2
or dry chemical type fire extin-
guisher, direct the spray from the fire extinguisher
into the grille on the passenger side so that the spray
enters the engine air intake.
The inlet for the engine air intake is located behind the
passenger side headlamp and receives air through the
grille FUEL REQUIREMENTS
Fuel Requirements (Gas Engines)
The 5.7L engine is designed to meet all
emissions regulations and provide satisfac-
tory fuel economy and performance when
using high quality unleaded gasoline hav-
ing an octane range of 87 to 89. The manu-
facturer recommends the use of 89 octane
for optimum performance. The routine use of premium
gasoline is not recommended. The use of premium
gasoline will provide no benefit over high quality regular
and mid-grade gasolines, and in some circumstances
may result in poorer performance.
Light spark knock at low engine speeds is not harmful to
your engine. However, continued heavy spark knock at
high speeds can cause damage and immediate service is
required. STARTING AND OPERATING 327
5
Page 389 of 532
MAINTAINING YOUR VEHICLECONTENTS Engine Compartment — 6.7L Diesel Engine ....392
Engine Compartment— 5.7L Gas Engine ......393
Onboard Diagnostic System (OBD II) .........394
▫ Loose Fuel Filler Cap Message ............394
Replacement Parts ......................395
Engine Data Plate ......................395
Dealer Service .........................395
Service Information .....................396
Maintenance Procedures ..................398 ▫ Engine Oil ..........................398
▫ Drive Belts (Gas Engines) ...............406
▫ Drive Belt (Diesel Engines) ..............406
▫ Engine Air Cleaner Filter (Gas Engines) .....406
▫ Engine Air Cleaner Filter (Diesel Engines) ....407
▫ Draining Fuel/Water Separator Filter (Diesel
Engines) ............................410
▫ Engine Fuel Filter (Gas Engines) ...........413
▫ Spark Plugs (Gas Engines) ...............413
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Page 397 of 532

NOTE: It is not possible for the manufacturer and
Cummins, Inc. to anticipate every possible circumstance
that can involve a potential hazard.
WARNING!To maintain your vehicle safely and avoid personal
injury, follow these guidelines:
• Never spray or pour diesel fuel, flammable liquid or
starting fluids (ether) into the air cleaner assembly, air
intake piping or turbocharger inlet in an attempt to
start the vehicle, unintended engine acceleration may
occur.
• Do not use alcohol or gasoline as a fuel blending agent.
They can be unstable under certain conditions and be
hazardous or explosive when mixed with diesel fuel. • If an engine has been operating and the coolant is hot,
allow the engine to cool before you slowly loosen the
filler cap and relieve the pressure from the cooling
system.
• To avoid burns, remember that the engine components
will stay hot after the engine is shut off.
• Do not use gasoline or other flammable materials to
clean parts. Always use approved cleaning solvents.
• Relieve all pressure in the fuel, oil and cooling systems
before any lines, fittings or related items are removed
or disconnected. Be alert for possible pressure when
disconnecting any device from a system that utilizes
pressure. Do not check for pressure leaks with your
hand. High pressure oil or fuel can cause personal
injury. MAINTAINING YOUR VEHICLE 397
7
Page 398 of 532

WARNING!Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
• Important: All maintenance other than that listed in
this manual, as well as some procedures listed here,
MUST be performed by your local Dodge Truck
Dealer. Your authorized Dodge Dealer has been
trained and has the necessary parts to maintain your
engine. MAINTENANCE PROCEDURES
The pages that follow contain the required maintenance
services determined by the engineers who designed your
vehicle.
Besides the maintenance items for which there are fixed
maintenance intervals, there are other items that should
operate satisfactorily without periodic maintenance.
However, if a malfunction of these items does occur, it
could adversely affect the engine or vehicle performance.
These items should be inspected if a malfunction is
observed or suspected.
Engine Oil
Checking Oil Level
To assure proper lubrication of your vehicle’s engine, the
engine oil must be maintained at the correct level. Check
the oil level at regular intervals. The best time to check
the oil level is before starting the engine after it has been
parked overnight. When checking oil after operating the398 MAINTAINING YOUR VEHICLE
Page 399 of 532
engine, first ensure the engine is at full operating tem-
perature, then wait at least 15 minutes after engine
shutdown to check the oil.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Always
maintain the oil level within the SAFE zone on the
dipstick. Adding one quart of oil when the reading is at
the bottom of the SAFE zone will result in a reading at the
top of the safe zone on these engines.
CAUTION!Overfilling or underfilling the crankcase will cause
oil aeration or loss of oil pressure. This could dam-
age your engine. Never operate the engine with oil level below the “ADD”
mark or above the upper “SAFE” mark. MAINTAINING YOUR VEHICLE 399
7
Page 400 of 532

Change Engine Oil (Gas Engines)
Road conditions as well as your kind of driving affect the
interval at which your oil should be changed. Check the
following to determine if any apply to you:
• Frequent short trips where the engine does not achieve
full operating temperature (operating temperature de-
fined as 190° F (66° C ) coolant temperature).
• Extensive engine idling (over 10 minutes per hour of
operation) at ambient temperatures less than 32° F (0°
C).
• Driving in dusty conditions.
• Frequent trailer towing.
• Taxi, police, or delivery service (commercial service).
• Off-road or desert operation.
• Extensive operation at high engine speeds (greater
than 2900 rpm) and loads (greater than 70% throttle). If ANY of these apply to you, then change your engine oil
at every interval shown in schedule B of the Mainte-
nance Schedules section of this manual.
If none of these apply to you, then change your engine oil
at every interval shown on schedule A of the Mainte-
nance Schedules section of this manual.
NOTE: Most vehicles are operated under the conditions
listed for Schedule B.
Dusty Conditions
Driving through dust-laden air increases the problems of
keeping abrasive materials out of the engine. Under these
conditions, special attention should be given to the
engine air cleaner, the crankcase inlet air cleaner and the
crankcase ventilation system. Make sure that these units
are clean at all times. This will tend to reduce to a
minimum the amount of abrasive material that may enter
the engine.400 MAINTAINING YOUR VEHICLE
Page 401 of 532

Engine Oil Selection (Gas Engines)
For best performance and maximum protection under all
types of operating conditions, the manufacture only
recommends engine oils that are API certified and meet
the requirements of DaimlerChrysler Material Standard
MS-6395. Use Mopar or an equivalent oil meeting the
specification MS-6395.
American Petroleum Institute (API) Engine Oil
Identification Symbol
This symbol means that the oil has
been certified by the American
Petroleum Institute (API). The
manufacture only recommends
API Certified engine oils. Engine Oil Viscosity (SAE Grade)
For trucks with a 5.7L engine operating under a gross
combined weight rating of 14,000 lbs or greater, SAE
5W-30 engine oil is recommended for all operating
temperatures. For all other trucks with a 5.7L engine,
operating under a gross weight rating less than 14,000
lbs SAE 5W-20 engine oil is recommended for all
operating temperatures. These engine oils improve low
temperature starting and vehicle fuel economy. Your
engine oil filler cap also shows the recommended
engine oil viscosity for your vehicle.
For information on engine oil filler cap location, see the
Engine Compartment illustration in this section.
Lubricants which do not have both, the engine oil certi-
fication mark and the correct SAE viscosity grade num-
ber should not be used. MAINTAINING YOUR VEHICLE 401
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Page 402 of 532

Change Engine Oil (Diesel Engines)
Follow the Diesel Maintenance Schedule for recom-
mended engine oil change intervals.
Engine Oil Selection (Diesel Engines)
For best performance and maximum protection under all
types of operating conditions, the manufacture only
recommends engine oils that are API CJ-4 certified and
meet the requirements of DaimlerChrysler. Use Mopar or
an equivalent oil meeting the specification MS-10902.
Products meeting Cummins CES 20081 may also be used.
The identification of these engine oils are typically lo-
cated on the back of the oil container. American Petroleum Institute (API) Engine Oil
Identification Symbol
This symbol means that the oil has
been certified by the American Petro-
leum Institute (API). The manufacture
only recommends API Certified en-
gine oils.
Oils with a high ash content may produce deposits on
valves that can progress to guttering and valve burning.
A maximum sulfated ash content of 1.00 mass % is
recommended for all oil used in the engine.
The same oil change interval is to be followed for
synthetic oil as for petroleum based oil. Also, synthetic oil
must meet the same performance specifications as petro-
leum oil.402 MAINTAINING YOUR VEHICLE