Page 254 of 532

Follow the steps in the Normal Starting Procedure ex-
cept:
CAUTION!Do not crank engine for more than 15 seconds at a
time or starter motor damage may result. Turn key to
OFF and wait at least 2 minutes for starter to cool
before repeating start procedure.
• The WAIT TO START light will remain on for a period
of time (length of time depends on engine tempera-
ture).
• After the WAIT TO START light goes off, turn the
ignition key to START. Do not press the accelerator
during starting.
• After engine start-up, check to see that there is oil
pressure. • Allow the engine to idle about three minutes until
the manifold heaters have completed the post-heat
cycle.
• Release the parking brake and drive.
NOTE: Engine idle speed will automatically increase to
1000 rpm at low coolant temperatures to improve engine
warm-up.
NOTE: If the engine stalls or if the ignition switch is left
On for more than 2 minutes after the WAIT TO START
light goes out, reset the grid heaters by turning the
ignition switch to Off for at least 5 seconds and then back
On. Repeat steps 3 through 7 of the normal starting
procedure.
For Extremely Cold Weather Starting — Engine
Manifold Air Temperature Below 0°F (- 18°C)
In extremely cold weather below 0°F (- 18°C) it may be
beneficial to cycle the manifold heaters twice before254 STARTING AND OPERATING
Page 261 of 532

If temperatures are below 32°F (0°C), operate the engine
at moderate speeds for 5 minutes before full loads are
applied.
Engine Idling — In Cold Weather
Avoid prolonged idling in ambient temperatures below
0°F. Long periods of idling may be harmful to your
engine because combustion chamber temperatures can
drop so low that the fuel may not burn completely.
Incomplete combustion allows carbon and varnish to
form on piston rings and injector nozzles. Also, the
unburned fuel can enter the crankcase, diluting the oil
and causing rapid wear to the engine. Excessive idle time
can also cause damage to the engine exhaust aftertreat-
ment system.
NOTE: An optional driver-controlled high idle speed is
available on automatic transmission equipped vehicles with speed control. This feature allows the driver to
select an elevated idle speed between 1100 and 1500
rpms. Your dealer can enable this feature.
NOTE:
• If ambient temperatures are low and the coolant
temperature is below 200°F (93°C), the engine idle
speed will slowly increase to 1000 RPM after 2 minutes
of idle, if the following conditions are met:
• foot is off brake pedal and throttle pedal
• automatic transmission is in Park (P)
• vehicle speed is zero
• Applying the throttle will cancel fast idle
• If the engine is equipped with an exhaust brake,
operating the exhaust brake at idle will greatly im-
prove warm up rate and will help keep the engine
close to operating temperature during extended idle. STARTING AND OPERATING 261
5
Page 263 of 532

Engine Speed Control
CAUTION!Prevent overspeeding the engine going down hill.
When descending steep grades, use a combination of
gears and service brakes to control vehicle/engine
speed. Overspeed can cause severe engine damage.
Operating Precautions
Avoid Overheating The Engine
The temperature of the coolant (a mixture of 50%
ethylene-glycol and 50% water) must not exceed the
normal range of the temperature gauge (240°F/116°C)
with a 16 psi (110 kPa) radiator cap.
Usually the coolant temperature indicated during opera-
tion will be to the left of center in the normal range of the
gauge. Avoid Low Coolant Temperature Operation
Continual operation at low coolant temperature below
the normal range on the gauge (140°F/60°C) can be
harmful to the engine. Low coolant temperature can
cause incomplete combustion which allows carbon and
varnish to form on piston rings and injector nozzles.
Also, the unburned fuel can enter the crankcase, diluting
the lubricating oil and causing rapid wear to the engine.
Cooling System Tips — Automatic Transmission
To reduce potential for engine and transmission over-
heating in high ambient temperature conditions, take the
following actions:
• City Driving —
when stopped, put transmission in neutral and increase
engine idle speed.
• Highway Driving —
reduce your speed. STARTING AND OPERATING 263
5
Page 265 of 532
ENGINE BLOCK HEATER — IF EQUIPPED
The engine block heater warms engine coolant and
permits quicker starts in cold weather. Connect the cord
to a standard 110-115 volt AC electrical outlet with a
grounded, three-wire extension cord.
The engine block heater cord is routed under the hood on
the driver side of the vehicle. It has a removable cap that
is located on the driver side of the Integrated Power
Module.
WARNING!Remember to disconnect the cord before driving.
Damage to the 110-115 volt electrical cord could
cause electrocution. DIESEL EXHAUST BRAKE (ENGINE BRAKING) –
IF EQUIPPED
The Exhaust Brake feature is enabled and disabled by
pressing the exhaust brake switch located on the Instru-
ment Panel.
Exhaust Brake Switch STARTING AND OPERATING 265
5
Page 266 of 532

NOTE: For optimum braking power it is recommended
to use the Exhaust Brake while in Tow/Haul Mode.
The purpose of the exhaust brake (engine braking) fea-
ture is to supply negative (braking) torque to the engine.
Typically, the engine braking is used for, but not limited
to, vehicle towing applications where vehicle braking can
be achieved by the internal engine power, thereby spar-
ing the mechanical brakes of the vehicle.
Benefits of the exhaust brake are:
• vehicle driving control
• reduced brake fade
• longer brake life
• faster cab warm-up. AUTOMATIC TRANSMISSION
CAUTION!Damage to the transmission may occur if the follow-
ing precautions are not observed:
• Shift into PARK only after the vehicle has come to
a complete stop.
• Shift into or out of REVERSE only after the
vehicle has come to a complete stop and the
engine is at idle speed.
• Do not shift from REVERSE, PARK, or NEUTRAL
into any forward gear when the engine is above
idle speed.
• Before shifting into any gear, make sure your foot
is firmly on the brake pedal.266 STARTING AND OPERATING
Page 267 of 532

WARNING!It is dangerous to shift the selector lever out of “P” or
“N” if the engine speed is higher than idle speed. If
your foot is not firmly on the brake pedal, the
vehicle could accelerate quickly forward or in re-
verse. You could lose control of the vehicle and hit
someone or something. Only shift into gear when
the engine is idling normally and when your right
foot is firmly on the brake pedal.
Automatic Transmission with Overdrive (5 Speed
545RFE) — If Equipped
The gear shift selector display, located in the instrument
panel cluster, indicates the transmission gear range (the
selector is illuminated for night driving). The selector
lever is mounted on the right side of the steering column.
You must depress the brake pedal, to pull the selector
lever out of park (P) position (Brake Interlock System). To drive, move the selector lever from Park or Neutral to the
desired drive position. Pull the selector lever toward you
when shifting into Reverse, Second, First or Park, or
when shifting out of Park.
Gear Ranges
DO NOT race the engine when shifting from Park or
Neutral position into another gear range.
“P” Park
This gear position supplements the parking brake by
locking the transmission. The engine can be started in
this range. Never use Park while the vehicle is in motion.
Apply the parking brake when leaving the vehicle in this
range. Always apply parking brake first, then place the
selector in Park position. On 4-wheel drive vehicles be
sure that the transfer case is in a drive position! STARTING AND OPERATING 267
5
Page 268 of 532

WARNING!Never use Park position on an automatic transmis-
sion as a substitute for the parking brake. Always
apply parking brake fully when parked to guard
against vehicle movement and possible injury or
damage.
WARNING!Your vehicle could move and injure you and others if
it is not completely in P (Park). Check by trying to
move the gearshift lever back and forth without first
pulling it toward you after you have set it in P. Make
sure it is in Park before leaving the vehicle. WARNING!It is dangerous to shift the selector lever out of “P” or
“N” if the engine speed is higher than idle speed. If
your foot is not firmly on the brake pedal, the
vehicle could accelerate quickly forward or in re-
verse. You could lose control of the vehicle and hit
someone or something. Only shift into gear when
the engine is idling normally and when your right
foot is firmly on the brake pedal.
“R” Reverse
Use this range only after the vehicle has come to a
complete stop.268 STARTING AND OPERATING
Page 269 of 532

“N” Neutral
Shift to Neutral when the vehicle is standing for pro-
longed periods with the engine running. The engine may
be started in this range. Set the parking brake if you must
leave the vehicle.
“D” Drive
This position provides all forward gears, including 3rd
gear direct and 4th or 5th gear overdrive (see Overdrive
Operation). Use this range for most city and highway
driving.
“2” Second
Use this position for driving slowly in heavy city traffic
or on mountain roads where more precise speed control
is desirable. Use it also when climbing long grades, and
for engine braking when descending moderately steep
grades. To prevent excessive engine speed do not exceed
45 mph (72 km/h) in this range. “1” First
Use this position for driving up very steep hills and for
engine braking at low speeds 20 mph (32 km/h) or less
when going downhill. To prevent excessive engine speed,
do not exceed 25 mph (40 km/h) in this range.
NOTE: Use caution when operating a heavily loaded
vehicle in “2” Second or “1” First gear selections in high
ambients as torque converter slip can impose significant
additional heat load on the cooling system.
Overdrive Operation
The overdrive automatic transmission contains an elec-
tronically controlled fourth and fifth speed (Overdrive).
The transmission will automatically shift from Drive to
Overdrive if the following conditions are present:
• the transmission selector is in Drive;
• the engine coolant has reached normal operating tem-
perature; STARTING AND OPERATING 269
5