2007 RAM CHASSIS CAB brake fluid

WARNING!Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Brake Master Cylinder – Brake Fluid Level Check
The fluid level of the master cylinder should be checked
when performing under the hood service, or immedi-
ately if the brake system warning lamp indicates system
failure.
The brake master cylinder has a translucent plastic
reservoir. On the outboard side of the reservoir, there is a
“FULL” dot and an “ADD” dot. The fluid level must be
kept within these two dots. Do not add fluid above the
full mark because leakage may occur at the cap. With disc brakes the fluid level can be expected to fall as
the brake linings wear. However, an unexpected drop in
fluid level may be caused by a leak and a system check
should be conducted.
Refer to Fluids, Lubricants and Genuine Parts for the
correct Fluid type.
WARNING!Use of a brake fluid that may have a lower initial
boiling point, or unidentified as to specification,
may result in sudden brake failure during hard
prolonged braking. You could have an accident. MAINTAINING YOUR VEHICLE 435
7

WARNING!Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
CAUTION!Do not allow a petroleum-base fluid to contaminate
the brake fluid. Seal damage and loss of brake
performance may result. Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
Clutch Linkage
If the clutch pedal linkage begins to squeak or grunt, the
clutch pedal pivot bushings should be lubricated. Refer
to Fluids, Lubricants and Genuine Parts for the correct
lubricant type. Multipurpose Grease, NLGI Grade 2 E.P.
Rear Axle And 4x4 Front Driving Axle Fluid Level
For Model 9.25 Front Axles and 11.5” Rear Axles refer to
Fluids, Lubricants and Genuine Parts for the correct
lubricant type. For normal service, periodic fluid level
checks are not required. When the vehicle is serviced for
other reasons, the exterior surfaces of the axle assembly
should be inspected.436 MAINTAINING YOUR VEHICLE

Fluid Level Check – 545RFE Transmission
Check the fluid level while the transmission is at normal
operating temperature 180° F (82° C). This occurs after at
least 15 mi (25 km) of driving. At normal operating
temperature the fluid cannot be held comfortably be-
tween the fingertips.
Procedure For Checking Fluid Level
To properly check the automatic transmission fluid level,
the following procedure must be used:
1. Operate the engine at idle speed and normal operating
temperature.
2. The vehicle must be on level ground.
3. Fully apply parking brake.
4. Place the gear selector momentarily in each gear
position ending with the lever in P (Park). 5. Remove the dipstick, wipe it clean and reinsert it until
seated.
6. Remove the dipstick again and note the fluid level on
both sides. The fluid level should be between the HOT
(upper) reference holes on the dipstick at normal operat-
ing temperature. Verify that a solid coating of oil is seen
on both sides of the dipstick. If the fluid is low, add as
required into the dipstick tube. Do not overfill. After
adding any quantity of oil through the dipstick tube, wait
a minimum of two (2) minutes for the oil to fully drain
into the transmission before rechecking the fluid level.
NOTE: If it is necessary to check the transmission below
the operating temperature, the fluid level should be
between the two cold (lower) holes on the dipstick with
the fluid at approximately 70° F (21° C) (room tempera-
ture). If the fluid level is correctly established at room
temperature, it should be between the HOT (upper) MAINTAINING YOUR VEHICLE 439
7

reference holes when the transmission reaches 180° F (21°
C). Remember it is best to check the level at the normal
operating temperature.
CAUTION!Be aware that if the fluid temperature is below 50° F
(10° C), it may not register on the dipstick. Do not
add fluid until the temperature is elevated enough to
produce an accurate reading.
7. Check for leaks. Release the Parking Brake.
NOTE: To prevent dirt and water from entering the
transmission after checking or replenishing fluid, make
certain that the dipstick cap is properly reseated. It is
normal for the dipstick cap to spring back slightly from
its fully seated positions, as long as its seal remains
engaged in the dipstick tube. Automatic Transmission Fluid and Filter Change
The fluid and filter(s) should be changed and the as
specified in the Maintenance Schedule (Section 8). Ve-
hicles having severe usage should follow Maintenance
Schedule “B” of the Maintenance Schedule (Section 8).
Severe usage consists of:
• Off-the-highway operation;
• Trailer towing;
• Snow plow operation;
• Prolonged operation with heavy loading, especially in
hot weather.
NOTE: If the transmission is disassembled for any
reason, the fluid and filter should be changed, and the
bands adjusted (if equipped).440 MAINTAINING YOUR VEHICLE

Procedure For Checking Fluid Level
To properly check the automatic transmission fluid level,
the following procedure must be used:
1. The vehicle must be on level ground.
2. Operate the engine at idle speed for a minimum of 60
seconds and normal operating temperature.
3. Fully apply parking brake and press the brake pedal.
4. Place the gear selector momentarily in each gear
position ending with the lever in P (Park). Make sure the
engine is running at idle speed.
5. Remove the dipstick and determine if the fluid is hot
or cold. Hot fluid is approximately 160° F - 175° F (70° C
– 82° C), Which is the normal operating temperature after
the vehicle has been driven at least 15 miles. The fluid can
not be comfortably held between the finger tips. Cold is
when fluid temperature is between 70 °F–85°F(20°C–
30° C). 6. Wipe the dipstick clean and reinsert it until seated.
7. Remove the dipstick again and note the fluid level on
both sides. The fluid level should be between the HOT
(upper) reference holes on the dipstick at normal operat-
ing temperature. Verify that a solid coating of oil is seen
on both sides of the dipstick. If the fluid is low, add
Mopar  A68SRC™ Automatic Transmission Fluid as
required into the dipstick tube. Do not overfill. Never
use any ATF other than Mopar  AS68RC™ Automatic
Transmission Fluid. After adding any quantity of oil
through the dipstick tube, wait a minimum of two (2)
minutes for the oil to fully drain into the transmission
before rechecking the fluid level.
NOTE: If it is necessary to check the transmission below
the operating temperature, the fluid level should be
between the two cold (lower) holes on the dipstick with
the fluid at approximately 70° F – 85° F (20° C – 30° C). If442 MAINTAINING YOUR VEHICLE

the fluid level is correctly established at room tempera-
ture, it should be between the HOT (upper) reference
holes when the transmission reaches 160° F - 175° F (70°
C – 82° C). Remember it is best to check the level at the
normal operating temperature.
CAUTION!Be aware that if the fluid temperature is below 50° F
(10° C), it may not register on the dipstick. Do not
add fluid until the temperature is elevated enough to
produce an accurate reading. Never use any ATF
other than Mopar  AS68RC™ Automatic Transmis-
sion Fluid.
8. Check for leaks. Release the Parking Brake.
NOTE: To prevent dirt and water from entering the
transmission after checking or replenishing fluid, make certain that the dipstick cap is properly reseated. It is
normal for the dipstick cap to spring back slightly from
its fully seated positions, as long as its seal remains
engaged in the dipstick tube.
Automatic Transmission Fluid and Filter Change
To obtain best performance and long life for automatic
transmissions, the manufacturer recommends that they
be given regular maintenance service by an Authorized
Dodge Dealer or Service Center. It is important that the
transmission be adjusted periodically, the fluid main-
tained at the correct level, and that it be drained and
refilled as specified.
It is important that proper lubricant is used in the
transmission. Refer to Fluids, Lubricants and Genuine
Parts for the correct lubricant type. A band adjustment
and filter change should be made at the time of the oil
change. MAINTAINING YOUR VEHICLE 443
7

Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transmission (5 Speed
545RFE) Mopar  ATF+4, Automatic Transmission Fluid.
Automatic Transmission (6 Speed
AS68RC) Mopar  AS68RC™ Automatic Transmission Fluid
Transfer Case Mopar  ATF+4, Automatic Transmission Fluid.
Manual Transmission Fluid G-56 Mopar  ATF+4, Automatic Transmission Fluid.
Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. or equivalent.
Front and Rear Axle Fluid GL-5 SAE 75W-90 Synthetic or equivalent. 3500 axles do not require lim-
ited slip additive.
Brake Master Cylinder Mopar  DOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom-
mended brake fluids.
Power Steering Reservoir Mopar  ATF+4, Automatic Transmission Fluid. MAINTAINING YOUR VEHICLE 471
7

take some washer fluid and apply it to a cloth or towel
and wipe clean the wiper blades, this will help blade
performance.
Once a Month
• Check tire pressure and look for unusual wear or
damage.
• Inspect the batteries and clean and tighten the termi-
nals as required.
• Check the fluid levels of coolant reservoir, brake
master cylinder, and transmission and transfer case (if
equipped), add as needed.
• Check Filter Minder™. Replace air cleaner filter
element if necessary.
• Check all lights and all other electrical items for correct
operation.
• Drain water from the fuel filter. At Each Oil Change
• Change the engine oil filter.
• Inspect the exhaust system.
• Inspect the brake hoses.
• Inspect the U-Joints ( if equipped) and front suspen-
sion components.
• Check the automatic transmission fluid level.
• Check the manual transmission fluid level.
• Check the coolant level, hoses, and clamps.
• Lubricate outer tie rod ends (4X4) models only.
• Lubricate Front Drive Shaft Fitting ( 4X4).
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts. MAINTENANCE SCHEDULES 475
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