Page 458 of 552

Severe usage consists of:
•Off-the-highway operation;
•Trailer towing;
•Snow plow operation;
•Prolonged operation with heavy loading, especially in
hot weather.
NOTE:If the transmission is disassembled for any
reason, the fluid and filter should be changed, and the
bands adjusted (if equipped).
Special Additives
The manufacturer recommends against the addition of
any additives to the transmission. Exception to this
policy is the use of special dyes to aid in detecting fluid
leaks. The use of transmission sealers should be avoided,
since they may adversely affect seals.
Front Wheel Bearings
Front wheel bearings for all Dodge Ram Trucks are
sealed-for-life. They do not require greasing or seal
replacement. In some instances, these bearings will
“purge” excess grease and the bearing housing will look
slightly wet. This is normal.
•Periodic inspection for excess play is recommended.
•If a bearing assembly is accidentally separated when
servicing the brake rotors, it should be replaced.
Rear Wheel Bearings
Clean and repack when brake linings are replaced or
rotors resurfaced.
Noise Control System Required Maintenance &
Warranty
For 3500 Two-Wheel Drive and Four-Wheel Drive mod-
els over 10,000 lbs. (4 535 kg) Gross Vehicle Weight
Rating.
458 MAINTAINING YOUR VEHICLE
Page 469 of 552
Cavity Cartridge
FuseMini
FuseDescription
8 10 Amp
RedHeated Mirrors
9 30 Amp
PinkOff Road Module
Power
10 5 Amp
OrangeTrx-Off Rd Pkg Sen
(Gas Engine Only)
11 20 Amp
YellowIgnition Off Draw
(IOD)-Cabin Compart-
ment Node (CCN)/
Radio/Under Hood
Lamp/Wireless Control
Module (WCM)/
Satellite Digital Audio
Receiver (SDARS)/
Hands Free Module
(HFM)/EOMCavity Cartridge
FuseMini
FuseDescription
12 30 Amp
PinkElectric Brake
13 25 Amp
NaturalPower-Battery RWAL/
ABS Module Feed
14 15 Amp
BluePark Lamps Left
15 20 Amp
YellowTrailer Park Lamps
16 15 Amp
BluePark Lamps Right
17 15 Amp
BlueSpare
18 40 Amp
GreenABS Pump
19 30 Amp
PinkTrailer Tow Battery
Feed
MAINTAINING YOUR VEHICLE 469
7
Page 470 of 552
Cavity Cartridge
FuseMini
FuseDescription
20 10 Amp
RedOccupant Restraints
Controller (ORC) 2
21 10 Amp
RedOccupant Restraints/
Pass Disable Switch
22 2 Amp
GrayIGN Switch Feed
23 10 Amp
RedHVAC
24 20 Amp
BlueAISIN Relay Feed — If
Equipped
25 10 Amp
RedPower Mirror/T-Case
Brake
26 20 Amp
YellowBrake Switch/Center
High Mount Stop
Lamp (CHMSL)/
Aftermarket CHMSLCavity Cartridge
FuseMini
FuseDescription
27 40 Amp
GreenPower Seats
28 10 Amp
RedPower Run/Start-
PCM/Steering Angle
Sensor
29 10 Amp
Red4X4 Switch/Pass Dr
Switch/EC Mirror
30 15 Amp
BluePower Run/Start-ABS/
RWAL/Smart Bar/
YAW Sensor/Uego
Sensor Controller
31 10 Amp
RedPCM (Gas)/TCM (Die-
sel 58RFE)
32 10 Amp
RedPower Ignition Run —
Adjustable Pedals LED
33 10 Amp
RedPower-IGN Run —
HVAC
470 MAINTAINING YOUR VEHICLE
Page 491 of 552
Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transmission MoparATF+4, Automatic Transmission Fluid.
Transfer Case MoparATF+4, Automatic Transmission Fluid.
Manual Transmission Fluid G-56 MoparATF+4, Automatic Transmission Fluid.
Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. or equivalent.
Front and Rear Axle Fluid 2500/3500
ModelsGL-5 SAE 75W-90 Synthetic or equivalent. 2500/3500 axlesdo not require
limited slip additive.
Brake Master Cylinder MoparDOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom-
mended brake fluids.
Power Steering Reservoir MoparATF+4, Automatic Transmission Fluid.
MAINTAINING YOUR VEHICLE 491
7
Page 496 of 552
Once a Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the batteries and clean and tighten the termi-
nals as required.
•Check the fluid levels of coolant reservoir, brake
master cylinder, and transmission and transfer case (if
equipped), add as needed.
•Check Filter Minder™. Replace air cleaner filter
element if necessary.
•Check all lights and all other electrical items for correct
operation.
•Drain water from the fuel filter.At Each Oil Change
•Change the engine oil filter.
•Inspect the exhaust system.
•Inspect the brake hoses.
•Inspect the U-Joints ( if equipped) and front suspen-
sion components.
•Check the automatic transmission fluid level.
•Check the manual transmission fluid level.
•Check the coolant level, hoses, and clamps.
•Lubricate outer tie rod ends.
•Lubricate Front Drive Shaft Fitting
496 MAINTENANCE SCHEDULES
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Miles 7,500 15,000 22,500 30,000 37,500
(Kilometers) (12 000) (24 000) (36 000) (48 000) (60 000)
Change engine oil and engine oil filter. X X X X X
Lubricate Front Drive Shaft Fitting (2500/3500,
4X4).XXXXX
Rotate tires. X X X X X
Check spare tire for proper pressure and correct
stowage.XXXXX
Lubricate outer tie rod ends 2500/3500 (4X4)
models.XXXXX
Check transfer case fluid level (4X4). X
Change front axle fluid (4x4) X X
Change rear axle fluid. X X
Replace fuel filter element. X X
Inspect drive belts, replace as necessary. X
Inspect brake linings. X X
Inspect and adjust parking brake if necessary. X X
498 SCHEDULE “B”
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Miles 45,000 52,500 60,000 67,500 75,000
(Kilometers) (72 000) (84 000) (96 000) (108 000) (120 000)
Change engine oil and engine oil filter. X X X X X
Lubricate Front Drive Shaft Fitting (2500/3500,
4X4).XXXXX
Rotate tires. X X X X X
Check spare tire for proper pressure and correct
stowage.XXXXX
Lubricate outer tie rod ends 2500/3500 (4X4)
models.XXXXX
Drain and refill transfer case fluid (4X4) X
Change front axle fluid (4x4) X X X
Change rear axle fluid. X X X
Flush and replace engine coolant at 60 months, if
not replaced at 100,000 miles (160 000 km).X
Inspect drive belts, replace as necessary. X X
Inspect brake linings. X X X
500 SCHEDULE “B”
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Page 501 of 552
Miles 45,000 52,500 60,000 67,500 75,000
(Kilometers) (72 000) (84 000) (96 000) (108 000) (120 000)
Inspect and adjust parking brake if necessary. X X X
Inspect front wheel bearings. X
Replace fuel filter element. X X X
Change 6 — speed manual transmission (G-56)
fluid.X
Drain and refill automatic transmission fluid. Re-
place filter and adjust bands (48RE only)X
SCHEDULE “B” 501
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