2007 Ram 2500 (Diesel) clutch

CAUTION!
•Do not use a bumper mounted clamp-on tow bar
on your vehicle. The bumper face bar will be
damaged.
•Do not disconnect the rear driveshaft because
fluid will leak from the transfer case and damage
the internal parts.
Recreational Towing Procedure — Electronic Shift
Transfer Case — If Equipped
Use the following procedure to prepare your vehicle for
recreational towing.
CAUTION!
It is necessary to follow these steps to be certain that
the transfer case is fully in Neutral (N) before recre-
ational towing to prevent damage to internal parts.
1. Bring vehicle to a complete stop.
2. Shut OFF the engine.
3. Turn the ignition key to the ON position, but do not
start the engine.
4. Depress the brake pedal.
5. Shift automatic transmission to Neutral (N) or depress
clutch on manual transmission.
380 STARTING AND OPERATING

NOTE:Flashing neutral (N) position indicator light
indicates that shift requirements have not been met.
CAUTION!
Damage to the transmission may occur if the trans-
mission is shifted into Park (P) with the transfer case
in Neutral (N) and the engine RUNNING. With the
transfer case in Neutral (N) ensure that the engine is
OFF prior to shifting the transmission into Park (P).
Returning to Normal Operation — Electronic Shift
Transfer Case
Use the following procedure to prepare your vehicle for
normal usage.
1. Bring vehicle to a complete stop.
2. Shut OFF the engine.3. Turn the ignition key to the ON position, but do not
start the engine.
4. Depress the brake pedal.
5. Shift automatic transmission to Neutral (N) or depress
clutch on manual transmission.
6. Using the point of a ballpoint pen or similar object,
depress the recessed transfer case Neutral (N) button for
1 second.
7. After the Neutral (N) indicator light turns off release
the Neutral (N) button.
8. After the Neutral (N) button has been released the
transfer case will shift to the position identified by the
selector switch.
9. Shift automatic transmission into P (Park).
NOTE:The transfer case can not be shifted into Neutral
(N) from the 4Auto (if equipped) position.
382 STARTING AND OPERATING

▫Intervention Regeneration Strategy – EVIC
Message Process Flow (Catalyst Full Message)
(6.7L Diesel Engines Only)...............434
▫Maintenance Free Batteries...............437
▫Air Conditioner Maintenance.............438
▫Power Steering — Fluid Check............439
▫Front Suspension Ball Joints..............440
▫Steering Linkage — Inspection............440
▫Front Prop Shaft Lubrication.............441
▫Front Axle Universal Drive Joints And Pivot
Bearings............................441
▫Body Lubrication.....................441
▫Windshield Wiper Blades................442
▫Windshield Washers...................442▫Exhaust System......................443
▫Cooling System.......................444
▫Fan ...............................450
▫Charge Air Cooler (Inter-Cooler)..........450
▫Hoses And Vacuum/Vapor Harnesses.......451
▫Brake System........................451
▫Clutch Linkage.......................453
▫Clutch Hydraulic System................453
▫Rear Axle And 4X4 Front Driving Axle
Fluid Level..........................454
▫Transfer Case — If Equipped.............455
▫Manual Transmission — If Equipped.......455
▫Automatic Transmission................455
406 MAINTAINING YOUR VEHICLE

WARNING!
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
CAUTION!
Do not allow a petroleum-base fluid to contaminate
the brake fluid. Seal damage and loss of brake
performance may result.
Brake Hoses
Inspection should be performed whenever the brake
system is serviced or at intervals specified. Inspect hy-
draulic brake hoses for surface cracking, scuffing or worn
spots. If there is any evidence of cracking, scuffing, or
worn spots, the hose should be replaced immediately!
Eventual deterioration of the hose can take place with
possible burst failure.
Clutch Linkage
If the clutch pedal linkage begins to squeak or grunt, the
clutch pedal pivot bushings should be lubricated. Refer
to Fluids, Lubricants and Genuine Parts for the correct
lubricant type. Multipurpose Grease, NLGI Grade 2 E.P.
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
MAINTAINING YOUR VEHICLE 453
7

Air Cleaner Assembly
Inspect air cleaner housing for proper assembly and fit.
Make certain that the air cleaner is properly positioned
and that the cover is tight. Check all hoses leading to the
air cleaner for tightness. The air filter element must also
be clean and serviced according to the instructions out-
lined in the Maintenance Schedule Section of this
manual.
Tampering With Noise Control System Prohibited
Federal law prohibits the following acts or the causing
thereof: (1) the removal or rendering inoperative by any
person, other than for purposes of maintenance, repair, or
replacement, of any device or element of design incorpo-
rated into any new vehicle for the purpose of noise
control prior to its sale or delivery to the ultimate
purchaser or while it is in use, or (2) the use of the vehicle
after such device or element of design has been removed
or rendered inoperative by any person.Among those acts presumed to constitute tampering are
the acts listed below.
•AIR CLEANER
Removal of the air cleaner.
Removal of the air cleaner filter element from the air
cleaner housing.
Removal of the air ducting.
•EXHAUST SYSTEM
Removal or rendering inoperative exhaust system
components including the muffler or tailpipe.
•ENGINE COOLING SYSTEM
Removal or rendering inoperative the fan clutch.
Removal of the fan shroud.
460 MAINTAINING YOUR VEHICLE

Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transmission MoparATF+4, Automatic Transmission Fluid.
Transfer Case MoparATF+4, Automatic Transmission Fluid.
Manual Transmission Fluid G-56 MoparATF+4, Automatic Transmission Fluid.
Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. or equivalent.
Front and Rear Axle Fluid 2500/3500
ModelsGL-5 SAE 75W-90 Synthetic or equivalent. 2500/3500 axlesdo not require
limited slip additive.
Brake Master Cylinder MoparDOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom-
mended brake fluids.
Power Steering Reservoir MoparATF+4, Automatic Transmission Fluid.
MAINTAINING YOUR VEHICLE 491
7

Car Washes............................ 463
Carbon Monoxide Warning............... 76,190
CargoLight ............................ 132
Cassette Tape and Player Maintenance......... 255
Catalyst Full Message..................... 434
CD (Compact Disc) Player............209,217,231
Cellular Phone.......................... 89
Center High Mounted Stop Light............ 481
Center Lap Belts......................... 43
Center Seat Storage Compartment.........176,177
Certification Label....................... 355
Charge Air Cooler....................... 450
Chart, Tire Sizing........................ 327
Check Engine Light
(Malfunction Indicator Light)............... 202
Child Restraint........................ 60,61
Child Restraint Tether Anchors............. 65,69
Child Seat............................ 61,68
Cigar Lighter........................... 171Cleaning
Wheels............................. 465
Climate Control......................... 257
Clock .....................207,211,219,232,245
Clutch Linkage Maintenance................ 453
Compact Disc (CD) Maintenance............. 256
Compact Spare Tire...................... 338
Compass...........................146,147
Compass Calibration..................147,158
Compass Variance....................148,158
Computer, Trip/Travel.................... 143
Console, Overhead....................142,150
Contract, Service........................ 526
Coolant Pressure Cap (Radiator Cap).......... 447
Cooling System......................... 444
Adding Coolant (Antifreeze).............. 447
Coolant Capacity...................... 487
Coolant Level...................444,445,448
Disposal of Used Coolant................ 448
536 INDEX

General Information.................... 18,114
Glass Cleaning.......................... 466
Grocery Bag Retainer..................... 181
Gross Axle Weight Rating.................. 359
Gross Vehicle Weight Rating................ 358
GVWR ............................... 355
Hands-Free Phone (UConnect™).............. 89
Hazard Warning Flasher................... 386
Head Restraints......................... 117
Headlights............................ 474
High Beam........................... 134
High Beam/Low Beam Select Switch........ 134
Lights On Reminder.................... 132
Passing............................. 134
Switch .............................. 130
Heated Mirrors....................... 88,181
Heated Seats........................... 125
Heater............................... 259High Beam/Low Beam Select (Dimmer) Switch . . 134
Hitches
TrailerTowing ........................ 362
Hoisting .............................. 398
HomeLink(Garage Door Opener) Transmitter . . . 160
Hood Release.......................... 127
Hoses.............................451,453
Hub Caps............................. 394
Hydraulic Clutch Fluid.................... 453
Ignition............................... 12
Key ................................. 12
Ignition Key Removal..................... 12
Illuminated Entry........................ 19
Infant Restraint........................ 60,61
Inflation Pressure Tires.................... 343
Information Center...................... 151
Information Center, Vehicle................. 151
Inside Rearview Mirror.................... 84
540 INDEX