CO-24
< ON-VEHICLE REPAIR >[HR16DE]
WATER OUTLET
WATER OUTLET
Exploded ViewINFOID:0000000001381574
Removal and InstallationINFOID:0000000001381575
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-11, "Changing Engine Coolant".
CAUTION:
Perform this step when engine is cold.
Never spill engine coolant on drive belt.
2. Disconnect radiator hose (upper). Refer to CO-16, "
Component".
3. Disconnect harness connector from engine coolant temperature sensor.
4. Remove electronic throttle control actuator water hoses (Northern Europe models).
5. Remove heater hoses.
6. Remove water outlet.
7. Remove engine coolant temperature sensor from water outlet, if necessary.
INSTALLATION
Installation is the reverse order of removal.
1. Engine coolant temperature sensor 2. Washer 3. Gasket
4. Radiator hose (upper) 5. Water outlet 6. Heater hose
7. Heater hose 8. Water hose (Northern Europe models) 9. Water hose (Northern Europe models)
A. To electronic throttle control actua-
torB. To heater core C. To radiator
: Engine front
PBIC3816E
WATER OUTLET AND WATER CONTROL VALVE
CO-47
< ON-VEHICLE REPAIR >[MR18DE]
C
D
E
F
G
H
I
J
K
L
MA
CO
N
P O
WATER OUTLET AND WATER CONTROL VALVE
ComponentINFOID:0000000001337852
Removal and InstallationINFOID:0000000001337853
REMOVAL
1. Drain engine coolant. Refer to CO-35, "Changing Engine Coolant".
CAUTION:
Perform this step when the engine is cold.
2. Remove air duct. Refer to EM-154, "
Component".
3. Remove radiator hose (upper). Refer to CO-40, "
Component".
4. Remove heater hoses and water hoses.
5. Remove water outlet.
6. Remove water control valve.
7. Remove engine coolant temperature sensor, if necessary.
CAUTION:
Handle carefully to avoid any shock to engine coolant temperature sensor.
Replace the gasket with a new one.
INSPECTION AFTER REMOVAL
1. Engine coolant temperature sensor 2. Rubber ring 3. Water control valve
4. Gasket 5. Water hose 6. Gasket
7. Water hose 8. Water outlet 9. Heater hose
10. Heater hose 11. Radiator hose (upper) 12. Water hose
A. To heater B. To electronic throttle control actuator C. To oil cooler
D. To radiator Front
WBIA0856E
ENGINE COOLANT
CO-59
< ON-VEHICLE MAINTENANCE >[K9K]
C
D
E
F
G
H
I
J
K
L
MA
CO
N
P O
Put a cloth under the air relief plug to prevent engine coolant from dampening the crankshaft
position sensor.
Pour coolant to the MAX level line of the reservoir tank at
a rate of 2 liter (1-3/4 lamp qt.)/min. or lower.
3. Close the air relief plug.
CAUTION:
If the filling rate is too fast, this could lead to air being
mixed in the coolant. Be sure to fill the coolant slowly
according to the rate indicated above.
Use Insane Genuine Engine Coolant or equivalent mixed
with water (distilled or demineralized). Refer to MA-21,
"Engine Coolant Mixture Ratio".
4. Start engine without closing reservoir tank cap and keep engine racing at 1,500 rpm for about 2-3 minutes.
If necessary, pour engine coolant up to MAX level.
If coolant overflows reservoir tank hole, install filler cap.
Watch engine coolant temperature gauge so as not overheat the engine.
WARNING:
Be careful not to be scaled with hot engine coolant or vacuum pump when operating.
Radiator fan blade can start at any time and cause personal injuries.
5. Turn off the engine and loosen air relief plug until coolant spills from air relief hole.
6. Close the air relief plug and run the engine at 2,000 rpm until the upper hose becomes hot and radiator
fan operates. Leave the engine running approximately 5 minutes at idle speed and check for sound of
coolant flow while running engine from idle up to 3,000 rpm.
Sound may be noticeable at heater water cock.
7. If sound is heard, bleed air from cooling system by repeating steps 4 to 6 until coolant level no longer
drops.
Check the radiator lower hose for any signs of leakage.
8. Turn off the engine and let it cool down.
Cool down using a fan to reduce the time.
9. After cooling period, loosen the air relief plug and check if coolant spills from the air relief hole. if not,
remove the air relief plug until the coolant spills, and then close the relief air plug. Bleed air from cooling
system by repeating steps 6 to 10 until the coolant spills immediately.
10. Check the engine coolant level when engine is cool and refill to MAX level line if the level is lower.
Clean excess coolant from engine.
11. Check that the reservoir tank cap is tightened.
FlushingINFOID:0000000001381588
1. Install reservoir tank if removed.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-314, "
Exploded
View".
2. Fill reservoir tank with water until water spills from the air relief hole, then close air relief plug. Reinstall
reservoir tank cap.
3. Run engine and warm it up to normal operating temperature.
4. Rev engine two or three times under no-load.
5. Stop engine and wait until it cools down.
6. Drain water.
7. Repeat steps 1 through 6 until clear water begins to drain from radiator.
8. Blow compressed air into cooling circuit through the reservoir tank valve hole to drain all the water.
JPBIA0306ZZ
Engine coolant capacity
(With reservoir tank at MAX): Refer to MA-19, "Fluids and Lubricants".
Reservoir tank capacity : Refer to MA-19, "
Fluids and Lubricants".
RADIATOR
CO-63
< ON-VEHICLE REPAIR >[K9K]
C
D
E
F
G
H
I
J
K
L
MA
CO
N
P O
6. Disconnect radiator upper hose, reservoir tank hose and mounting bracket.
7. Disconnect radiator fan motor harness connectors.
8. Remove radiator core support cover.
9. Remove hood latch.
10. Disconnect horn and ambient temperature sensor harness connectors.
11. Remove radiator core support (upper).
12. Remove cooling fan and shroud assembly.
13. Release charge air cooler from the radiator. Refer to EM-270, "
Exploded View".
14. Remove A/C condenser to radiator bolts.
15. Remove radiator.
CAUTION:
Do not damage or scratch radiator core when removing.
INSTALLATION
Installation is in the reverse order of removal.
Check for engine coolant leaks. Refer to CO-58, "
Inspection".
InspectionINFOID:0000000001381593
INSPECTION AFTER INSTALLATION
Check for engine coolant leaks using rsuitable tools. Refer to CO-58, "Inspection".
CO-68
< ON-VEHICLE REPAIR >[K9K]
WATER OUTLET AND THERMOSTAT ASSEMBLY
WATER OUTLET AND THERMOSTAT ASSEMBLY
Exploded ViewINFOID:0000000001381601
Removal and InstallationINFOID:0000000001381602
REMOVAL
1. Remove battery.
2. Remove engine undercover using power tool.
3. Drain engine coolant. Refer to CO-58, "
Draining".
CAUTION:
Perform when engine is cold.
4. Remove engine cover.
5. Remove air cleaner and air duct assembly. Refer to EM-269, "
Removal and Installation".
6. Remove rear engine slinger. Refer to EM-314, "
Exploded View".
7. Remove vacuum hose.
8. Remove vacuum pump. Refer to EM-280, "
Removal and Installation".
9. Remove radiator upper hose. Refer to CO-62, "
Exploded View".
10. Remove heater hose.
11. Disconnect reservoir tank hose.
12. Remove water outlet.
INSTALLATION
Installation is in the reverse order of removal.
InspectionINFOID:0000000001381603
INSPECTION AFTER REMOVAL
1. O-ring 2. EGR cooler cover 3. Clamp
4. Water pipe 5. Heater hose 6. Clamp
7. Engine coolant temperature sensor 8. O-ring 9. Lock plate
10. Clamp 11. Gasket 12. Water outlet and thermostat assembly
13. Air relief plug
A. To EGR volume control valve housing B. To radiator hose (upper) C. To heater core
E1BIA0027GB
DLK-3
C
D
E
F
G
H
I
J
L
MA
B
DLK
N
O
P
TRUNK LID UNLOCK SWITCH .........................94
Description ..............................................................94
Component Function Check ..................................94
Diagnosis Procedure ...............................................94
Component Inspection ............................................96
BACK DOOR OPENER SWITCH ......................98
Description ..............................................................98
Component Function Check ..................................98
Diagnosis Procedure ...............................................98
Component Inspection ..........................................100
TRUNK LID OPENER SWITCH .......................101
Description ............................................................101
Component Function Check ................................101
Diagnosis Procedure .............................................101
Component Inspection ..........................................103
UNLOCK SENSOR ..........................................104
Description ............................................................104
Component Function Check ................................104
Diagnosis Procedure .............................................104
Component Inspection ..........................................106
DOOR LOCK ACTUATOR ...............................108
DRIVER SIDE ..........................................................108
DRIVER SIDE : Description ..................................108
DRIVER SIDE : Component Function Check ......108
DRIVER SIDE : Diagnosis Procedure ...................108
PASSENGER SIDE .................................................109
PASSENGER SIDE : Description .........................109
PASSENGER SIDE :
Component Function Check ................................
109
PASSENGER SIDE : Diagnosis Procedure ..........109
REAR LH .................................................................111
REAR LH : Description ..........................................111
REAR LH : Component Function Check .............111
REAR LH : Diagnosis Procedure ..........................111
REAR RH .................................................................112
REAR RH : Description .........................................112
REAR RH : Component Function Check .............112
REAR RH : Diagnosis Procedure ..........................113
BACK DOOR ...........................................................114
BACK DOOR : Description ....................................114
BACK DOOR : Component Function Check .......114
BACK DOOR : Diagnosis Procedure ....................114
BACK DOOR : Component Inspection ..................116
TRUNK LID OPENER ACTUATOR .................117
Description ............................................................117
Component Function Check ................................117
Diagnosis Procedure .............................................117
Component Inspection ..........................................118
INSIDE KEY ANTENNA ...................................120
INSTRUMENT CENTER ..........................................120
INSTRUMENT CENTER : Description ..................120
INSTRUMENT CENTER :
Component Function Check ................................
120
INSTRUMENT CENTER : Diagnosis Procedure ...120
CONSOLE ................................................................123
CONSOLE : Description ........................................123
CONSOLE : Component Function Check ............123
CONSOLE : Diagnosis Procedure .........................124
REAR FLOOR ..........................................................127
REAR FLOOR : Description ..................................127
REAR FLOOR : Component Function Check ......127
REAR FLOOR : Diagnosis Procedure ...................128
OUTSIDE KEY ANTENNA ..............................132
Description .............................................................132
Component Function Check ................................132
Diagnosis Procedure .............................................132
STEERING LOCK SOLENOID .......................134
Diagnosis Procedure .............................................134
KEY INTERLOCK SOLENOID (M/T) ..............137
Diagnosis Procedure .............................................137
STOP LAMP SWITCH (A/T) ...........................138
Diagnosis Procedure .............................................138
STOP LAMP SWITCH (M/T) ...........................140
Diagnosis Procedure .............................................140
INTELLIGENT KEY WARNING BUZZER .......142
Description .............................................................142
Component Function Check ................................142
Diagnosis Procedure .............................................142
Component Inspection ...........................................143
BUZZER (COMBINATION METER) ...............145
Description .............................................................145
Component Function Check ................................145
Diagnosis Procedure .............................................145
KEY WARNING LAMP ....................................146
Description .............................................................146
Component Function Check ................................146
Diagnosis Procedure .............................................146
LOCK WARNING LAMP .................................147
Description .............................................................147
Component Function Check ................................147
Diagnosis Procedure .............................................147
HAZARD WARNING LAMPS .........................148
Description .............................................................148
Component Function Check ................................148
Diagnosis Procedure .............................................148
VEHICLE SPEED SIGNAL CIRCUIT ..............149
Description .............................................................149
Component Function Check ................................149
Diagnosis Procedure .............................................149
DLK-10
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) ...................................................
488
DOOR LOCK ............................................................488
DOOR LOCK : CONSULT-III Function (BCM -
DOOR LOCK) ........................................................
488
MULTIREMOTE ENT ...............................................489
MULTIREMOTE ENT : CONSULT-III Function
(BCM - MULTIREMOTE ENT) ...............................
490
TRUNK .....................................................................491
TRUNK : CONSULT-III Function (BCM - TRUNK) ..491
COMPONENT DIAGNOSIS .......................492
U1000 CAN COMM CIRCUIT ..........................492
Description .............................................................492
DTC Logic ..............................................................492
Diagnosis Procedure .............................................492
U1010 CONTROL UNIT (CAN) .......................493
Description .............................................................493
DTC Logic ..............................................................493
Diagnosis Procedure .............................................493
Special Repair Requirement ..................................493
POWER SUPPLY AND GROUND CIRCUIT ...494
BCM ..........................................................................494
BCM : Diagnosis Procedure ..................................494
DOOR LOCK AND UNLOCK SWITCH ...........495
Description .............................................................495
Component Function Check ................................495
Diagnosis Procedure .............................................495
Component Inspection ...........................................497
DOOR SWITCH ...............................................499
DRIVER SIDE ...........................................................499
DRIVER SIDE : Description ...................................499
DRIVER SIDE : Component Function Check .......499
DRIVER SIDE : Diagnosis Procedure ...................499
DRIVER SIDE : Component Inspection .................500
PASSENGER SIDE ..................................................500
PASSENGER SIDE : Description ..........................501
PASSENGER SIDE :
Component Function Check ................................
501
PASSENGER SIDE : Diagnosis Procedure ..........501
PASSENGER SIDE : Component Inspection ........502
REAR LH ..................................................................502
REAR LH : Description ..........................................503
REAR LH : Component Function Check ..............503
REAR LH : Diagnosis Procedure ...........................503
REAR LH : Component Inspection ........................504
REAR RH .................................................................504
REAR RH : Description .........................................505
REAR RH : Component Function Check .............505
REAR RH : Diagnosis Procedure ..........................505
REAR RH : Component Inspection .......................506
BACK DOOR ...........................................................506
BACK DOOR : Description ...................................507
BACK DOOR : Component Function Check .......507
BACK DOOR : Diagnosis Procedure ....................507
BACK DOOR : Component Inspection .................509
KEY SWITCH ....................................................511
Description ............................................................511
Component Function Check .................................511
Diagnosis Procedure .............................................511
Component Inspection ..........................................513
TRUNK LID UNLOCK SWITCH .......................514
Description ............................................................514
Component Function Check ................................514
Diagnosis Procedure .............................................514
Component Inspection ..........................................516
BACK DOOR OPENER SWITCH .....................518
Description ............................................................518
Component Function Check ................................518
Diagnosis Procedure .............................................518
Component Inspection ..........................................520
TRUNK LID OPENER SWITCH .......................521
Description ............................................................521
Component Function Check ................................521
Diagnosis Procedure .............................................521
Component Inspection ..........................................523
UNLOCK SENSOR ...........................................524
Description ............................................................524
Component Function Check ................................524
Diagnosis Procedure .............................................524
Component Inspection ..........................................526
DOOR LOCK ACTUATOR ...............................528
DRIVER SIDE ..........................................................528
DRIVER SIDE : Description ..................................528
DRIVER SIDE : Component Function Check ......528
DRIVER SIDE : Diagnosis Procedure ...................528
PASSENGER SIDE .................................................529
PASSENGER SIDE : Description .........................529
PASSENGER SIDE :
Component Function Check ................................
529
PASSENGER SIDE : Diagnosis Procedure ..........529
REAR LH .................................................................531
REAR LH : Description .........................................531
REAR LH : Component Function Check .............531
REAR LH : Diagnosis Procedure ..........................531
REAR RH .................................................................532
REAR RH : Description .........................................532
REAR RH : Component Function Check .............532
REAR RH : Diagnosis Procedure .........................533
BACK DOOR ...........................................................534
DLK-22
< FUNCTION DIAGNOSIS >[WITH I-KEY, WITHOUT SUPER LOCK]
DOOR LOCK FUNCTION
DOOR LOCK AND UNLOCK SWITCH : Component Parts Location
INFOID:0000000001396464
ALKIA0810ZZ
1. BCM M18, M19, M20
(view with glove box removed)2. Intelligent Key unit M52 3. Front door switch (driver side) B34
(Passenger side) B27
4. Front door lock actuator (driver side) D14
(Passenger side) D114
Door unlock sensor (driver side) D145. Rear door switch LH B71
RH B536. Rear door lock actuator LH D205
RH D305
7. Key switch and ignition knob switch (A/T)
M328. Key switch and ignition knob switch
(M/T) M329. Main power window and door lock/
unlock switch D7, D8
10. Back door lock assembly (back door switch)
D405 (hatchback view with back door open)11. Back door opener switch (hatch-
back) D40812. Trunk lid opener switch (sedan) B61