CVT-208
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
4. Remove the four drive plate to torque converter nuts.
NOTE:
Rotate the crankshaft clockwise as viewed from front of engine
for access to drive plate to torque converter nuts.
5. Put matching marks on the drive plate and torque converter alignment stud.
CAUTION:
For matching marks, use paint. Never damage the drive plate or torque converter.
6. Remove the transaxle to engine and engine to transaxle bolts.
7. Separate the transaxle from the engine.
8. If necessary, remove the following from the transaxle:
CVT fluid charging pipe
Engine mounting bracket (LH)
Fluid cooler tubes
Air breather hose
Any necessary brackets
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
When replacing an engine or transmission you must make sure any dowels are installed correctly
during re-assembly.
Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of drive
train components.
Do not reuse O-rings and copper washers.
When turning crankshaft, turn it clockwise as viewed from the front of the engine.
When tightening the nuts for the torque converter while securing the crankshaft pulley bolt, be
sure to confirm the tightening torque of the crankshaft pulley bolt. Refer to EM-37, "
TIMING
CHAIN" .
After converter is installed to drive plate, rotate crankshaft several turns to check that transaxle
rotates freely without binding.
When installing the torque converter to the transaxle measure
distance A.
WCIA0616E
Distance A: 14.4 mm (0.57 in) or more
WCIA0617E
DI-12
COMBINATION METERS
Revision: June 20062007 Versa
13 B Illumination control switch (-) — —Refer to LT-108, "ILLUMINATION
OPERATION BY LIGHTING SWITCH" .
17 GWasher fluid level switch
(Canada models)ONWasher fluid level low 0
Washer fluid level normal Battery voltage
21
BGround — — 0 22
23
24 V Fuel level sensor ground (-) ON — 0
26 BVehicle speed sensor ground
(without ABS or CVT)ON — 0
27 G Battery power supply OFF — Battery voltage
28 SB Ignition switch ON or START ON — Battery voltage
29 GR Seat belt buckle switch RH ONUnfastened (ON) 0
Fastened (OFF) Battery voltage
30 G Stop lamp switch ONBrake pedal depressed Battery voltage
Brake pedal released 0
31 V A/T N-range input (with A/T) ONTransmission gear selector lever
in N positionBattery voltage
Transmission gear selector lever
other than N position0
32 W A/T P-range input (with A/T) ONTransmission gear selector lever
in P positionBattery voltage
Transmission gear selector lever
other than P position0
33 Y A/T PN output (with A/T) ONTransmission gear selector lever
in P or N position0
Transmission gear selector lever
other than P or N positionBattery voltage
35 BREngine coolant temperature
signal outputONAt idle [after warming up, approx.
80°C (176°F)]
NOTE:
The waveforms vary depending
on engine coolant temperature.
38 L Generator ONGenerator voltage low 0
Generator voltage normal Battery voltage Te r -
minal
No.Wire
colorItemCondition
Reference value (V)
(Approx.) Ignition
switchOperation or condition
SKIB3651J
PRECAUTIONS
GI-5
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To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
Dispose of or recycle drained oil or the solvent used for cleaning
parts in an appropriate manner.
Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel
spray and possibly a fire.
Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.
Replace inner and outer races of tapered roller bearings and needle bearings as a set.
Arrange the disassembled parts in accordance with their assembled locations and sequence.
Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.
Use only the fluids and lubricants specified in this manual.
Use approved bonding agent, sealants or their equivalents when required.
Use hand tools, power tools (disassembly only) and recom-
mended special tools where specified for safe and efficient ser-
vice repairs.
When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.
Before servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate cov-
ers.
Take caution that keys, buckles or buttons do not scratch paint.
WA RN ING:
To prevent ECM from storing the diagnostic trouble codes, do not carelessly disconnect the harness
connectors which are related to the engine control system and TCM (transmission control module)
system. The connectors should be disconnected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and AT sections.
Precautions for Three Way CatalystEAS001ZB
If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To
prevent this, follow the instructions.
Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst.
When checking for ignition spark or measuring engine compression, make tests quickly and only when
necessary.
SGI233
PBIC0190E
SGI234
GI-10
HOW TO USE THIS MANUAL
Revision: June 20062007 Versa
ComponentsEAS001ZM
THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques,
lubrication points, section number of the PA R T S C ATA L O G (e.g. SEC. 440) and other information neces-
sary to perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the
appropriate PA R T S C ATA L O G .
Components shown in an illustration may be identified by a circled number. When this style of illustration
is used, the text description of the components will follow the illustration.
SYMBOLS
1. Union bolt 2. Copper washer 3. Brake hose
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Piston seal 8. Piston 9. Piston boot
10. Cylinder body 11. Sliding pin 12. Torque member mounting bolt
13. Washer 14. Sliding pin boot 15. Bushing
16. Torque member 17. Inner shim cover 18. Inner shim
19. Inner pad 20. Pad retainer 21. Pad wear sensor
22. Outer pad 23. Outer shim 24. Outer shim cover
1: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease2: Rubber grease : Brake fluid
Refer to GI section for additional symbol definitions.
SFIA2959E
SAIA0749E
IDX-4
ALPHABETICAL INDEX
EC-398, EC-406
EVAP control system pressure sensor .... EC-382, EC-
385, EC-391
EVAP control system purge flow monitoring diagnosis
EC-340
EVAP vapor lines inspection ............................. MA-19
Evaporative emission (EVAP) system ............... EC-31
Evaporator ...................................................... MTC-90
Exhaust manifold .............................................. EM-21
Exhaust system inspection ................... MA-20, MA-22
Expansion valve .............................................. MTC-91
F
F/FOG - Wiring diagram ..................................... LT-43
F/PUMP - Wiring diagram ................................ EC-571
Final drive (FF M/T) ........................................... MT-22
Floor trim ............................................................. EI-37
Flow charts ......................................................... GI-27
Fluid temparature sensor (CVT) ...................... CVT-85
Fluid temperature sensor (A/T) ........................ AT-106
Fluids ................................................................ MA-11
Fluorescent leak detector ............................... MTC-92
Flywheel (clutch) ................................................ CL-13
Flywheel runout .............................................. EM-103
Fork rod (M/T) .................................................... MT-21
Freeze frame data ............................... EC-52, EC-116
Front bumper ...................................................... EI-14
Front door ......................................................... GW-43
Front passenger air bag .................................. SRS-46
Front seat belt ...................................................... SB-3
Front seat belt pre-tensioner ..... SB-2, SRS-3, SRS-51
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTS - Wiring diagram ......................... AT-103, CVT-86
FTTS - Wiring diagram ...................... EC-293, EC-298
FUEL - Wiring diagram ...................... EC-278, EC-286
Fuel cut control (at no load high engine speed) . EC-26
Fuel gauge ............................................................ DI-5
Fuel injection system ......................... EC-276, EC-284
Fuel injector ..................................................... EC-564
Fuel injector and fuel tube ................................ EM-33
Fuel level sensor ................. EC-415, EC-417, EC-419
Fuel line inspection .................................. FL-4, MA-15
Fuel precautions ................................................... GI-6
Fuel pressure check .......................................... EC-81
Fuel pressure release ........................................ EC-81
Fuel pump ........................................................ EC-570
Fuel systemCommercial Service Tools ................ FL-3
Fuel systemPREPARATION ................................. FL-3
Fuel tank temperature sensor ............ EC-291, EC-297
Fuel tank vacuum relief valve ............................ EC-34
Fuse ................................................................... PG-16
Fuse and fusible link box ................................... PG-77
Fusible link ......................................................... PG-16
G
Gauges ................................................................. DI-5
Gear components (M/T) .................................... MT-18
Generic scan tool (GST) ................................. EC-126
Glass ...................................... GW-11, GW-43, GW-47
Grille - See Exterior ............................................. EI-19
Ground distribution ............................................ PG-30
H
H/LAMP - Wiring diagram .................................... LT-8
H/PHON - Wiring diagram .................................. AV-52
Handling precautions for plastics ..................... BL-255
Harness connector ............................................ PG-68
Harness layout .................................................. PG-39
Hazard warning lamp ......................................... LT-51
Headlining - See Roof trim .................................. EI-39
Heated oxygen sensor 2 ..... EC-248, EC-257, EC-267
Heated oxygen sensor 2 heater ...................... EC-166
HEATER - Wiring diagram .............................. MTC-28
Heater system - Wiring diagram ..................... MTC-28
HFC134a (R134a) system precaution .............. MTC-4
HFC134a (R134a) system service procedure . MTC-80
HFC134a (R134a) system service tools ......... MTC-12
HFC134a system service equipment precaution MTC-9
HO2S2 - Wiring diagram ..... EC-251, EC-260, EC-270
HO2S2H - Wiring diagram .............................. EC-168
Horn ................................................................. WW-46
HORN - Wiring diagram ................................... WW-46
How to erase DTC for OBD system .................. EC-60
I
IATS - Wiring diagram ..................................... EC-197
Idle air volume learning ..................................... EC-78
Idle speed ......................................................... EC-75
Idle speed control (ISC) .................... EC-423, EC-425
Ignition coil ...................................................... EC-576
Ignition control system .................................... EC-576
Ignition timing .................................................... EC-75
IGNSYS - Wiring diagram ............................... EC-577
ILL - Wiring diagram ......................................... LT-111
Illumination control ........................................... LT-108
In-cabin Microfilter ............................................. MA-20
INJECT - Wiring diagram ................................ EC-565
Input shaft (FF M/T) .......................................... MT-18
Input/Output signal of TCM ............................. CVT-25
Instrument panel ................................................. IP-10
INT/L - Wiring diagram ....................................... LT-96
Intake air temperature sensor ........... EC-195, EC-215
Intake door control linkage adjustment ........... MTC-69
Intake manifold .................................................. EM-18
Intake valve timing control .............................. EC-156
Intake valve timing control solenoid valve ....... EC-173
Interior ................................................................. EI-32
Interior lamp ....................................................... LT-91
IPDM (Intelligent power distribution module engine
room) ................................................................. PG-17
IVC - Wiring diagram ....................................... EC-174
ENGINE OIL
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3. Loosen oil filler cap (1) and then remove drain plug (2).
Oil filter (3)
⇐ Engine front
4. Drain engine oil.
5. Install drain plug (2) with new washer. Refer to EM-24, "
Compo-
nents" .
CAUTION:
Be sure to clean drain plug (2) and install with new washer.
6. Refill with new engine oil.
Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
CAUTION:
The refill capacity depends on the engine oil temperature
and drain time. Use these specifications for reference
only.
Always use oil level gauge to determine the proper
amount of engine oil in the engine.
7. Warm up engine and check area around drain plug (2) and oil fil-
ter (3) for engine oil leakage.
8. Stop engine and wait for 10 minutes.
9. Check the engine oil level. Refer to LU-5, "
ENGINE OIL LEVEL"
.
PBIC3915E
MA-6
GENERAL MAINTENANCE
Revision: June 20062007 Versa
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).Accelerator pedalCheck the pedal for smooth operation and make sure the pedal does not catch
or require uneven effort. Keep the floor mats away from the pedal.—
Clutch pedalMake sure the pedal operates smoothly and check that it has the proper free
play.MA-22
BrakesCheck that the brake does not pull the vehicle to one side when applied. —
Brake pedal and
boosterCheck the pedal for smooth operation and make sure it has the proper distance
under it when depressed fully. Check the brake booster function. Be sure to
keep floor mats away from the pedal.BR-6, "
Inspection and
Adjustment" and BR-19,
"On-board Inspection"
Parking brakeCheck that the lever has the proper travel and make sure that the vehicle is held
securely on a fairly steep hill when only the parking brake is applied.PB-4, "INSPECTION"
Automatic transaxle
“Park” mechanismCheck that the lock release button on the selector lever operates properly and
smoothly. On a fairly steep hill check that the vehicle is held securely with the
selector lever in the “P” position without applying any brakes.—
CVT P (Park) position
mechanismOn a fairly steep hill check that the vehicle is held securely with the selector
lever in the “P” position without applying any brakes.— ItemReference page
ItemReference page
Windshield
washer fluidCheck that there is adequate fluid in the tank. —
Engine coolant
levelCheck the coolant level when the engine is cold.CO-8, "
LEVEL CHECK"
A/C condenser,
radiator and
hosesCheck the front of the condenser and radiator and clean off any dirt, insects,
leaves, etc., that may have accumulated. Make sure the radiator hoses have no
cracks, deformation, deterioration or loose connections.—
Brake and clutch
fluid levelsMake sure that the brake and clutch fluid levels are between the “MAX” and “MIN”
lines on the reservoirs.BR-9, "
CHECKING BRAKE
FLUID LEVEL" and MA-22,
"Checking Clutch Fluid
Level and Leaks"
BatteryCheck the fluid level in each cell. It should be between the “MAX” and “MIN” lines.
Vehicles operated in high temperatures or under severe conditions require fre-
quent checks of the battery fluid level.—
Engine drive beltsMake sure that no belt is frayed, worn, cracked or oily.MA-13
Engine oil levelCheck the level on the dipstick after parking the vehicle on a level spot and turning
off the engine.LU-5, "ENGINE OIL
LEVEL"
Automatic tran-
saxle fluid levelCheck the level on the dipstick after putting the selector lever in “P” with the
engine idling.MA-20 and MA-22
Exhaust systemMake sure there are no loose supports, cracks or holes. If the sound of the
exhaust seems unusual or there is a smell of exhaust fumes, immediately locate
the trouble and correct it.MA-20
UnderbodyThe underbody is frequently exposed to corrosive substances such as those used
on icy roads or to control dust. It is very important to remove these substances,
otherwise rust will form on the floor pan, frame, fuel lines and around the exhaust
system. At the end of winter, the underbody should be thoroughly flushed with
plain water, being careful to clean those areas where mud and dirt can easily
accumulate.—
Fluid leaksCheck under the vehicle for fuel, oil, water or other fluid leaks after the vehicle has
been parked for a while. Water dripping from the air conditioner after use is nor-
mal. If you should notice any leaks or gasoline fumes are evident, check for the
cause and correct it immediately.—
RECOMMENDED FLUIDS AND LUBRICANTS
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RECOMMENDED FLUIDS AND LUBRICANTSPFP:00000
Fluids and LubricantsELS001YG
*1: For further details, see “SAE Viscosity Number”.
*2: DEXRONTM III / MERCONTM , or equivalent may also be used. Outside the continental United States and Alaska contact a NISSAN
dealership for more information regarding suitable fluids, including recommended brand(s) of DEXRONTM III / MERCONTM Automatic
Transmission Fluid.
*3: Using transaxle fluid other than Genuine NISSAN CVT Fluid NS-2 will damage the CVT, which is not covered by the NISSAN
new vehicle limited warranty.
*4: Available in mainland U.S.A. through your NISSAN dealer.
*5: For further details, see “Air conditioner specification label”.DescriptionCapacity (Approximate)
Recommended Fluids/Lubricants
Liter US measure Imp measure
Fuel 50.0 13 1/4 gal 11 galUnleaded gasoline with an octane rating of
at least 87 AKI (RON 91)
Engine oil
Drain and refillWith oil filter
change3.9 4 1/8 qt 3 3/8 qt
API Certification Mark *2 *3
API grade SH, SJ, SL or SM, Energy
Conserving *2 *3
ILSAC grade GF-2, GF-3 & GF-4 *2 *3 Without oil fil-
ter change3.7 3 7/8 qt 3 1/4 qt
Dry engine (engine overhaul) 4.9 5 1/8 qt 4 3/8 qt
Cooling system
(with reservoir at max level)6.8 7 1/4 qt 6 qtGenuine NISSAN Long Life Anti-freeze
Coolant or equivalent
Manual transaxle fluid (MTF) 2.0 4 1/4 pt 3 1/2 ptELF XT4447 M+ 75W-80 or API GL-4, Vis-
cosity SAE 75W-80
Automatic transaxle fluid (ATF) 7.9 8 3/8 qt 7 qtGenuine NISSAN Matic “D” ATF (Conti-
nental U.S. and Alaska) or Canada NIS-
SAN Automatic Transmission Fluid *2
CVT fluid 8.3 8 3/4 qt 7 1/4 qt Genuine NISSAN CVT Fluid NS-2 *3
Brake and clutch fluid — — —Genuine NISSAN Super Heavy Duty
Brake Fluid*4 or equivalent DOT 3 (US
FMVSS No. 116)
Multi-purpose grease — — — NLGI No. 2 (Lithium soap base)
Windshield washer fluid 4.5 4 3/4 qt 4 qtGenuine NISSAN Windshield Washer
Concentrate Cleaner & Anti-Freeze or
equivalent
Air conditioning system refrigerant 0.45 ± 0.05 kg 0.99 ± 0.11 lb 0.99 ± 0.11 lb HFC-134a (R-134a) *5
Air conditioning
system oilType 1
120 m4.1 fl oz 4.2 fl ozNISSAN A/C System Lubricant Type R or
equivalent *5
Type 2
100 m3.4 fl oz 3.5 fl ozNISSAN A/C System Lubricant Type S or
equivalent *5