CHASSIS ELECTRICAL -Headlamp Assembly54A-28
HEADLAMP INTENSITY MEASUREMENT
1. Using a photometer, and following its manufacture’s
instruction manual.
2. Maintain an engine speed of 2,000 r/min., with the battery
in the charging condition
3. Set the headlamps to high beam
4. Measure the headlamp centre intensity (a point of H line
and V line) and check to be sure that the limit value
is satisfied.
Limit:
High beam 30,000 cd or more per one headlamp
NOTE
1. There may be special local regulations pertaining to
headlamp intensity, be sure to make any adjustments
necessary to satisfy such regulations.
2. If an illuminometer is used to make the measurements,
convert its values to photometer values by using the
following formula.
I=Er
2Where:
I=intensity (cd)
E=illumination (lux)
r=distance (m) from headlamps to illuminometer
Caution
1. On the headlamp not yet adjusted, perform aiming
with connector removed and the lamps switched off,
if applicable. In addition, care should be taken to
prevent a change of optical axis when connector is
reconnected.
2. Plastic outer lens are equipped with headlamps. When
lens surface is covered with materials for not
penetrating light, headlamp operation time should be
within 3 minutes. In addition, masking such as taping
should not be performed.
HEADLAMP BULB (LOW BEAM)REPLACEMENT
(1) Disconnect battery.
(2) Disconnect connector.
(3) Screw out socket to pull out bulb.
(4) After bulb is replaced, properly reconnect connector.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
Headlamp bulb
CHASSIS ELECTRICAL -Headlamp AssemblyCHASSIS ELECTRICAL -Headlamp AssemblyCHASSIS ELECTRICAL -Headlamp Assembly54A-29
HEADLAMP BULB (HIGH BEAM)REPLACEMENT
(1) Disconnect battery.
(2) Disconnect connector.
(3) Screw out socket to pull out bulb.
(4) After bulb is replaced, properly reconnect connector.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
POSITION LAMP BULB REPLACEMENT
1. Remove the splash shield.
2. Disconnect the connector and remove the socket of the
position lamp by turning to left.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
FRONT TURN-SIGNAL LAMP BULB
REPLACEMENT
1. Remove the splash shield.
2. Disconnect the connector and remove the socket of the
front turn signal lamp by turning to left.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
HEADLAMP AUTO CUT ADJUSTMENT
PROCEDURE
Headlamps are controlled smart wiring system (SWS). For
adjustment procedure of headlamp auto lamp and headlamp
auto cut, refer to GROUP 54B.
HEADLAMP AUTO CUT FUNCTION CHECK
When lighting switch is turned ON (to HEAD position) with
ignition switch removed from ignition key cylinder and driver’s
door is opened, ensure that headlamps are switched off after
one second. When headlamps are inoperative, perform
troubleshooting. (Refer to GROUP 54B.)
Headlamp bulb
Position lamp
SWS -Troubleshooting54B-7
TROUBLE SYMPTOM CHART
Trouble symptomInspection
procedureReference
page
No communication with MUT-IIA-154B-10
BuzzersLights left ON reminder warning function not working normally.B-154B-10
Central lockingCentral door locking system not working at all.C-154B-11g
Some doors not locking or unlocking.C-254B-11
Power windowPower windows not working at all.D-154B-12
Power windows are not operated with the power window main
switch.
Driver’s power window not responding to power window main
switch.D-254B-13
Windows not responding to passenger or rear power window
switches.D-354B-14
Passenger or rear power windows not responding to power window
main switch.D-454B-15
Power window timer function not working normally.D-554B-15
While the window is winding up, it suddenly starts coming down
again.D-654B-16
Safety mechanism (to prevent jamming of fingers, etc.) not
working.D-754B-16
Windshield wipers
dh
The windshield wipers do not work at all.E-154B-17p
and washerThe windshield wipers only operate at LO speed (though the wipers
and washer can be switched OFF).E-254B-17
The windshield wipers do not respond to any switch position.E-354B-18
The windshield wipers do not stop in the normal predetermined
position.E-454B-18
The windshield washer does not work at all.E-554B-19
Windshield wipers are not operated with the switch in INT,
WASHER and MIST positions, and operated in a low mode with the
switch in Lo and Hi positions.E-654B-19
Headlamps, tail lampsExcept for lighting switch“OFF,” the headlamps only respond to the
“low-beam” position.
F-154B-20
The tail lamps do not work.F-254B-20
The headlamps (low-beam) do not light.F-354B-21
The headlamps (high-beam) do not light.F-454B-21
The headlamps (low or high-beam) do not work when the passing
switch is ON.F-554B-22
The headlamp automatic cut-off function is not working normally.F-654B-22
Rear fog lampRear fog lamp is not properly illuminated.G-154B-23
Flasher timerThe turn signal lamps do not light.H-154B-24
The hazard warning lamps do not light up.H-254B-24
Room lampsThe room lamps do not come ON or OFF normally.I-154B-25
SWS -Troubleshooting54B-21
Inspection Procedure F-3
The headlamps (low-beam) do not light.
Probable cause
If the (low-beam) headlamp on neither side lights up, either the headlamp switch
input circuit system or the front-ECU may be defective.DColumn switch fault
Dfront-ECU fault
DHarness or connector fault
NO
Check the MUT-II input signals.
DHeadlamp switchNGCheck the headlamp switch input circuit system (Refer to
P.54B-31, Inspection Procedure J-7).
NG
Repair
NG
Check the harness between the front-ECU and the battery,
and repair if necessary.
OK
Replace front-ECU.
OK
Check the trouble
symptoms.
OK
Measure at the front - ECU connector A-10X.
DDisconnect the connector and test on the relay box side.
DVoltage between terminal 3 and the body earth.
OK :System voltageNGCheck the following connector:A-10X
MUT-II diagnosis code
When the ignition switch is in the LOCK (OFF) position, is the
diagnosis code output?YESDiagnosis Code Chart (Refer to P.54B-3).
NOTES:
1. If only one of the headlamps fails to light up, check the headlamp bulb and the harness between
the front-ECU and the headlamps, and between the headlamps and body earth.
2. When failure is detected on the harness from the front-ECU to the battery, check and repair the
front-ECU No. 4 terminal (A-10X) as well.
Inspection Procedure F-4
The headlamps (high-beam) do not light.
Probable cause
If the (high-beam) headlamp on neither side lights up, either the dimmer switch
input circuit system or the front-ECU may be defective.DColumn switch fault
Dfront-ECU fault
DHarness or connector fault
NG
Check the harness between the front-ECU and the battery,
and repair if necessary.OK
Check the trouble
symptoms.
NG
Repair
OK
Measure at the front - ECU connector A-10X.
DDisconnect the connector and test on the relay box side.
DVoltage between terminal 4 and the body earth.
OK :System voltageNGCheck the following connector:A-10X
YES
Check the MUT-II input signals.
DDimmer switchNGCheck the dimmer switch input circuit system (Refer to
P.54B-31, Inspection Procedure J-7).
OK
Replace front-ECU.
Are the headlamps (low-beam) operating normally?NOCheck the headlamps (low-beam) (Refer to P.54B-21,
Inspection Procedure F-3).
NOTE
1. If only one of the headlamps fails to light up, check the headlamp bulb and the harness between
the front-ECU and the headlamps, and between the headlamps and body earth.
2. When failure is detected on the harness from the front-ECU to the battery, check and repair the
front-ECU No. 3 terminal (A-10X) as well.
SWS -Troubleshooting54B-22
Inspection Procedure F-5
The headlamps (low or high-beam) do not work when the
passing switch is ON.
Probable cause
If the headlamps (low and high-beams) are normal, either the passing switch
input circuit system or the front-ECU may be defective.DColumn switch fault
Dfront-ECU fault
DHarness or connector fault
OK
Replace front-ECU.
YES
Check the MUT-II input signals.
DPassing switchNGCheck the passing switch input circuit system (Refer to
P.54B-31, Inspection Procedure J-7).
Are the headlamps (low and high-beams) operating normally?NOCheck the headlamps (Refer to P.54B-7, Trouble Symptom
Chart).
Inspection Procedure F-6
The headlamp automatic cut-off function is not working
normally.
Probable cause
The ETACS-ECU controls the headlamp automatic cut-off function based on input
signals from the following switches.
DIgnition switch (IG1)
DDriver’s door switch
DTail lamp switch
DHeadlamp switch
If the headlamp automatic cut-off function is not operating normally, either one of
the above input circuit systems, the front-ECU, or the ETACS-ECU may be
defective.DDriver’s door switch fault
DColumn switch fault
Dfront-ECU fault
DETACS-ECU fault
DHarness or connector fault
NG
Replace front-ECU.
NG
Replace ETACS-ECU.Check the trouble symptoms.
Check the trouble symptoms.
YES
NG
Check the defective input circuit. (Refer to P.54B-8, Defects
Found by Input Signal Check).
Are the tail lamps and headlamps operating normally?NOCheck the headlamps and tail lamps (Refer to P.54B-7,
Trouble Symptom Chart).
Check the MUT-II input signals.
DIgnition switch (IG1)
DDriver’s door switch
DTail lamp switch
DHeadlamp switch
OK
SWS -Troubleshooting54B-36
COLUMN SWITCHES
Terminal
No.Check itemChecking requirementsNormal condition
1Battery power supplyAny timeSystem voltage
2SWS request signal inputAny time0 - 12 V (pulse
signal)
3SWS communication lineAny time0 - 12 V (pulse
signal)
4EarthAny time0V
5-7---
8Windshield wiper switch backup
outputWindshield wiper low or high-speed
switch: ON0V
9Ignition switch (IG1) power supplyIgnition switch: ONSystem voltage
10Headlamp switch backup outputHeadlamp switch: ON0V
FRONT-ECU
NOTE
See the list below for data on the front-ECU terminals. As the front-ECU connects directly onto the relay
box, the voltages cannot be measured.
Terminal
No.Check itemChecking requirementsNormal condition
1---
2Headlamp (high-beam) outputWhen headlamp (high-beam) ONSystem voltage
3, 4Battery power supply (for headlamps)Any timeSystem voltage
5Battery power supply (for tail lamps)Any timeSystem voltage
6Headlamp (low-beam) outputWhen headlamp (low-beam) ONSystem voltage
7Battery power supply (for ECU)Any timeSystem voltage
8Tail lamp outputWhen tail lamps ONSystem voltage
9-11---
21Windshield washer outputWhen windshield washer operatingSystem voltage
22SWS communication lineAny time0 - 12 V (pulse
signal)
23Windshield wiper automatic STOP
signal inputWhen windshield wiper operatingSystem voltage
24Ignition switch (ACC) power supplyIgnition switch: ACCSystem voltage
25Headlamp switch backup inputHeadlamp switch: ON0V
26Windshield wiper switch backup inputWindshield wiper low or high-speed
switch: ON0V
27Windshield wiper (low-speed) outputWhen windshield wiper operating (at
low-speed)System voltage
28Windshield wiper (high-speed) outputWhen windshield wiper operating (at
high-speed)System voltage