2007 MITSUBISHI LANCER EVOLUTION coolant

INDEX - In order of parts nameC-13
Wiring diagram
page Circuit diagram page Connector
No. Parts name
DDoor switch (Rear:LH)D-08B-120,121B-30,32
Door switch (Rear:RH)D-06B-120,121B-30,32
Dual pressure switchA-36B-178,184B-7,9
EEGR solenoid valveB-112B-91,99B-12,16
Electric pump F-23B-216,224,234,244B-38,39
Electric pump relay B-139B-216,224,234,244B-13,17
Engine control relayB-11XB-73,86,94,252,254B-10,14
Engine coolant temperature gauge unitB-110B-148,152B-12,16
Engine coolant temperature sensorB-118B-89,97B-12,16
Engine speed detection connectorB-05XB-73,82,83,90,98B-10,14
Engine-ECUC-115B-87,88,89,90,91,92,93,95,96,97,98,
99,100,101,215,223,231,241,257B-20,26
Engine-ECUC-118B-82,83,88,90,91,92,93,96,98,99,100,
101,149,153,252,254,256B-20,26
Engine-ECUC-122B-84,86,87,90,91,93,94,95,98,99,101,
177,178,183,184,252,254,256,257B-20,26
Engine-ECUC-126B-82,83,86,88,89,90,91,93,94,96,97,
98,99, 101,102,178,184B-20,26
ETACS-ECUC-226B-54,55,105,108,112,113,116,117,118,
119,120,121,122,123,125,126,128,
129,134,136,137,138,140,141,158,
164,165, 170,171,172,173,188,189B-23,29
ETACS-ECUC-227B-125,128,170,172B-23,29
ETACS-ECUC-228B-105,108,112,113,116,117,118,119,
122,123,125,126,128,129,136,137,
140,141,158,159,164,165,170,171,
172,173, 188,189,258B-23,29
FFan controllerA-21B-102,176,182B-7,8
Floor wiring harness (LH) and 4WD
wiring harness combination F-24B-216,224,234,235,244,245B-38,39
Floor wiring harness (LH) and bumper
wiring harness combinationF-14B-110,114B-38,39
Floor wiring harness (LH) and J/B
combination C-216B-54,55,105,110,112,119,120,134,
158,171,185B-23
Floor wiring harness (LH) and rear door
wiring harness (LH) combinationD-12B-161,167,171,173B-30,32
Floor wiring harness (RH) and fuel
wiring harness combinationD-29B-93,101B-31,33
Floor wiring harness (RH) and fuel
wiring harness combinationD-30B-93,101,148,152,156,203,211,217,
225,233,243B-31,33

GENERAL -Precautions Before ServiceGENERAL -Precautions Before Service00-19
SERVICING THE ELECTRICAL SYSTEM
Before replacing a component related to the electrical system
and before undertaking any repair procedures involving the
electrical system, be sure to first disconnect the negative
( - ) cable from the battery in order to avoid damage caused
by short-circuiting.
Caution
Before connecting or disconnecting the negative ( - ) cable,
be sure to turn off the ignition switch and the lighting
switch.
(If this is not done, there is the possibility of
semiconductor parts being damaged.)
APPLICATION OF ANTI-CORROSION AGENTS
AND UNDERCOATS
If oil or grease gets onto the oxygen sensor, it will cause
a drop in the performance of the sensor.
Cover the oxygen sensor with a protective cover when applying
anti-corrosion agents and undercoats.
PRE-INSPECTION CONDITION
“Pre-inspection condition” refers to the condition that the
vehicle must be in before proper engine inspection can be
carried out. If you see the words “Set the vehicle to the
pre-inspection condition”. in this manual, it means to set the
vehicle to the following condition.
DEngine coolant temperature: 80 to 90_C
DLamps, electric cooling fan and all accessories: OFF
DM/T: Neutral
DA/T: P range
VEHICLE WASHING
If high-pressure car-washing equipment or steam car-washing
equipment is used to wash the vehicle, be sure to note the
following information in order to avoid damage to plastic
components, etc.
DSpray nozzle distance: Approx. 40 cm or more
DSpray pressure: 3,900 kPa or less
DSpray temperature: 82_C or less
DTime of concentrated spray to one point: within 30 sec.
Approx.
40 cm

ENGINE -Crankshaft Pulley/Camshaft and Camshaft Oil Seal11A-16
REMOVAL SERVICE POINT
AA"DRIVE BELT REMOVAL
Due to the adoption of the Serpentine drive system with the
auto-tensioner, the following operation is required:
1. Insert the 12.7sq. spinner handle and etc. into the tool
hole of the auto-tensioner and rotate it counterclockwise
until the auto-tensioner gets to the stopper.
2. Align hole A with hole B for fixing by inserting the L-shaped
hexagon wrench, then remove the drive belt.
Caution
When the drive belt is reused, use a chalk to indicate
an arrow of rotation direction on the back of the belt
so that it can be re-assembled in the same direction
as before.
CAMSHAFT AND CAMSHAFT OIL SEAL
REMOVAL AND INSTALLATION
Caution
If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to contact
the parts or tools to the caliper because the paint of caliper will be scratched.
Pre-removal and Post-installation Operation
DUnder Cover Removal and Installation (Refer to GROUP 51 - Front Bumper.)
DDrive Belt Tension Check (Refer to P.11A-7.)
DDrainage and Refilling of Engine Coolant (Refer to GROUP 14 - On-vehicle Service.)
DAir Duct Removal and Installation (Refer to Group 15 - Air Cleaner.)
DAir Pipe C Removal and Installation (Refer to GROUP 15 - Intercooler.)
DSecondary Air Pipe Assembly Removal and Installation (Refer to GROUP 15 - Secondary Air Supply System.)
DTiming belt Removal and Installation (Refer to P.11A-34.)
Hole A
L-shaped
hexagon
wrench
Hole B

ENGINE -Cylinder Head Gasket11A-28
CYLINDER HEAD GASKET
REMOVAL AND INSTALLATION
Caution
If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to contact
the parts or tools to the caliper because the paint of caliper will be scratched.
Pre-removal and Post-installation Operation
DFuel Outflow Preventive Operation (Refer to GROUP 13A - On-vehicle Service.)
DFuel Leak Check
DStrut Tower Bar Removal and Installation (Refer to GROUP 42.)
DUnder Cover Removal and Installation (Refer to GROUP 51 - Front Bumper.)
DDrive Belt Tension Check (Refer to P.11A-7.)
DAccelerator Cable Adjustment (Refer to GROUP 17 - On-vehicle Service.)
DDrainage and Refilling Engine Oil (Refer to GROUP 12 - On-vehicle Service.)
DDrainage and Refilling of Engine Coolant (Refer to GROUP 14 - On-vehicle Service.)
DAir Cleaner Assembly Removal and Installation (Refer to GROUP 15.)
DAir Hose E, Air Pipe C, Air hose D Removal and Installation (Refer to GROUP 15 - Intercooler.)
DBattery Removal and Installation
DCenter Cover Removal and Installation (Refer to P.11A-17.)
DAccelerator Cable Removal and Installation (Refer to GROUP 17.)
DRadiator Removal and Installation (Refer to GROUP 14.)
DSecondary Air Control Valve Bracket Removal and Installation (Refer to GROUP 15 - Secondary Air Supply System.)
DCrossmember Bar Removal and Installation (Refer to GROUP32 - Engine Roll Stopper, Centermember.)
DFront Exhaust Pipe Removal and Installation (Refer to GROUP 15.)
DStarter Removal and Installation (Refer to GROUP 16.)
DTiming Belt Removal and Installation (Refer to P.11A-34.)

ENGINE -Cylinder Head Gasket11A-29
5.0±1.0 N·m
61
2
3 4
57
8
910
11 12
1314
13±1 N·m
15
16
17
5.0±1.0 N·m
1819
9.0±1.0 N·m
9.0±1.0 N·m
(Engine oil)
1
Removal steps
1. Ignition coil connector
2. Crank angle sensor connector
3. Oxygen sensor connector
4. Fuel pressure solenoid valve
connector
5. Detonation sensor connector
6. Purge control solenoid valve
connector
7. Throttle position sensor connector
8. Idle speed control servo connector
9. Injector connector
10. Camshaft position sensor connector
11. Engine coolant temperature gauge
unit connector12. Engine coolant temperature sensor
connector
DRocker cover (Refer to P.11A-17.)
13. EGR solenoid valve connector
14. Secondary air control solenoid valve
connector
15. Vacuum tank, solenoid valve, vacuum
pipe and hose assembly
16. Brake booster vacuum hose
connection
17. Oil level gauge and guide assembly
18. O-ring
19. Purge hose connection

ENGINE -Cylinder Head Gasket11A-31
REMOVAL SERVICE POINT
AA"CYLINDER HEAD BOLTS REMOVAL
Use the special tool to loosen the bolt in 2 to 3 times in
the order of the numbers shown in the illustration for removal.
INSTALLATION SERVICE POINTS
"AACYLINDER HEAD GASKET INSTALLATION
1. Remove residual gasket attached on the mounting surface
of the gasket.
Caution
Do not let contaminants get into engine coolant, oil
passage or cylinder.
2. With individual holes of cylinder head aligned on individual
holes of cylinder head gasket, install cylinder head gasket
on cylinder head.
"BACYLINDER HEAD BOLTS INSTALLATION
1. Ensure that the length under head of cylinder head bolts
is under the limit value. When the measured value exceeds
the limit value, replace the bolt with new one.
Limit (A): 99.4 mm
2. Apply small quantity of engine oil at the threads of cylinder
head bolts and the washers.
1
5
4
2
7
38
69
10
Engine Front
MB991654
A
(Engine oil)

ENGINE -Engine Assembly11A-43
ENGINE ASSEMBLY
REMOVAL AND INSTALLATION
Caution
1. If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to
contact the parts or tools to the caliper because the paint of caliper will be scratched.
2. Tightening sections indicated in the mark (*) should be finally tightened with engine weight
applied on the body after lightly tightening.
Pre-removal and Post-installation Operation
DFuel Outflow Preventive Operation (Refer to GROUP 13A - On-vehicle Service.)
DFuel Leak Check
DRemoval and Installation of Hood (Refer to GROUP 42.)
DRemoval and Installation of Strut Tower Bar (Refer to GROUP 42.)
DRemoval and Installation of Under Cover (Refer to GROUP 51 - Front Bumper.)
DRemoval and Installation of Side Cover.
DDrive Belt Tension Check (Refer to P.11A - 7.)
DAccelerator Cable Adjustment (Refer to GROUP 17 - On-vehicle Service.)
DDrainage and Refilling Engine Oil(Refer to GROUP 12 - On-vehicle Service.)
DDrainage and Refilling of Engine Coolant (Refer to GROUP 14 - On-vehicle Service.)
DAir Cleaner Removal and Installation (Refer to GROUP 15)
DRemoval and Installation of Air Pipe C, Air Pipe B and Air Hose A (Refer to GROUP 15 - Intercooler.)
DBattery and Battery Tray Removal and Installation
DRemoval and Installation of Center Cover (Refer to P.11A - 17.)
DRemoval and Installation of Accelerator Cable (Refer to GROUP 17.)
DRemoval and Installation of Radiator (Refer to GROUP 14.)
DRemoval and Installation of Crossmember Bar (Refer to GROUP 32 - Engine Roll Stopper, Centermember.)
DRemoval and Installation of Front Exhaust Pipe (Refer to GROUP 15.)
DRemoval and Installation of Air Outlet Fitting (Refer to GROUP 15 - Exhaust manifold.)

ENGINE -Engine Assembly11A-44
1
2
3 4
5
67
8
910
11 12
13
14
26±5 N·m
14±3 N·m
1516
18
5.0±1.0 N·m
1
5.0±1.0 N·m
11±1 N·m
17
Removal steps
1. Ignition coil connector
2. Crank angle sensor connector
3. Oxygen sensor connector
4. Fuel pressure solenoid valve
connector
5. Detonation sensor connector
6. Purge control solenoid valve
connector
7. Throttle position sensor connector
8. Idle speed control servo connector
9. Injector connector
10. Camshaft position sensor connector11. Engine coolant temperature gauge
unit connector
12. Engine coolant temperature sensor
connector
13. Alternator connector
14. EGR solenoid valve connector
15. Secondary air control solenoid valve
connector
16. Engine oil pressure switch
connector
17. Waste gate actuator mounting bolt
AA"18. Drive belt