2007 Mercury Mariner Hybrid maintenance

Board Diagnostics System (OBD-II). This OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists your
authorized dealer in properly servicing your vehicle. When the
indicator illuminates, the OBD-II system has detected a malfunction.
Temporary malfunctions may cause the
indicator to illuminate.
Examples are:
1. The vehicle has run out of fuel—the engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly tightening the fuel cap. After three
driving cycles without these or any other temporary malfunctions
present, the
indicator should turn off—A driving cycle consists of a
cold engine startup followed by mixed city/highway driving. No additional
vehicle service is required.
If the
indicator remains on, have your vehicle serviced at the first
available opportunity.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If the
indicator is on, refer to the
description in theWarning lights and chimessection of the
Instrument Clusterchapter. Your vehicle may not pass the I/M test with
the
indicator on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
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BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Check fluid levels with the ignition
in the RUN position. Fluid levels
between the “MIN” and “MAX” lines
are within the normal operating
range; there is no need to add fluid.
If the fluid levels are outside of the
normal operating range the
performance of your brake system could be compromised; seek service
from your authorized dealer immediately.
Brake pad replacement information
The Regenerative Braking System checks the integrity of the brake
system at times when the vehicle is parked. This is done by developing
brake pressure for short periods of time. In order to change the brake
pads, it is necessary to enter the Pad Service Mode. This will prevent
brake pressure from being applied.
To enter the Pad Service Mode, perform the following with the vehicle
stationary:
1. Place the vehicle in Park and turn ignition to the ON position.
2. Apply the brake pedal.
3. Turn the ignition OFF, then ON three times and then release the brake
pedal. The total time elapsed for the three ignition cycles and brake
release must be less than 3 seconds.
The brake warning lamp will:
•flash as stored hydraulic pressure is released.
•remain illuminated once the pressure is completely released.
•flash if the brake is applied.
To exit the Pad Service Mode:
1. Apply the brake pedal and turn the ignition OFF then ON. This will
cause brake pressure to be developed within the brake system. Once
brake pressure is developed, the brake warning light will turn off.
2. The Pad Service Mode will also be exited if the gear shift lever is
moved from the (P) Park position, the vehicle is moved (wheels rotate)
or the ignition is turned OFF.
MAX
MIN
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Note:The brake system on this vehicle can only be bled at a authorized
dealer.
TRANSMISSION FLUID
Checking electronically controlled continuously variable
transmission (eCVT)
Refer to yourscheduled maintenance informationchapter for
scheduled intervals for fluid checks and changes. Your transaxle does not
consume fluid. It is designed to be filled for life. However, the fluid level
should be checked if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged
and your foot on the brake pedal,
turn the key to the ACCESSORY
position but do not start the engine.
Turn the wheel to the left to gain
access to the check plug.
4. Latch the gearshift lever in P (Park) and make sure that the engine is
OFF by placing the ignition in the Lock position.
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5. Using the hole in the splash
shield, remove the check plug from
the side of the transmission.
If this is the first check of the
transmission fluid, it may be
necessary to remove the perforated
section of the splash shield (as
indicated on the splash shield).
6. Be sure the engine has been stopped for at least 3 minutes before
performing the fluid level check.
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7. The fluid level should be within
1/4 inch (6 mm) of the plug threads.
8. Replace the check plug.
Adjusting eCVT fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is indicated in theMaintenance product specifications and
capacitiessection in this chapter.
Use of a non-approved fluid may cause internal transaxle
component damage.
If the fluid level is low, add fluid through the check port until the level is
correct and fluid begins to run out of the transmission. If an overfill
occurs, excess fluid should be removed by allowing the fluid to run out
of the check port.
A serious overfill condition of transmission fluid may cause
damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
To reduce the risk of vehicle damage and/or personal burn
injuries do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
2007 Mariner Hybrid(mhv)
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Changing the air filter element
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves
of the air filter housing.
3. Remove the air filter element from the air filter housing.
4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be
careful not to crimp the filter
element edges between the air filter
housing and cover. This could cause
filter damage and allow unfiltered
air to enter the engine if not
properly seated.
6. Replace the air filter housing cover and secure the clamps.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be voided for any damage to
the engine if the correct air filter element is not used.
HIGH VOLTAGE BATTERY COOLING FILTER (REAR A/C)
MAINTENANCE
The high voltage battery has a dedicated A/C cooling system which
includes an air filter.
Refer to thescheduled maintenance informationfor the appropriate
intervals for air filter.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
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Changing the high voltage battery air filter element
1. Remove access panel located in
the rear cargo area on the driver’s
side trim panel to expose the filter
cover.
2. Push the tabs (located on each
side of filter cover) while pulling
gently to remove filter cover.
3. Install new filter and filter cover (note arrows indicating top side).
4. Re-install the access panel into the trim panel.
MOTORCRAFT PART NUMBERS
Component 2.3L I4 engine
Oil filter FL-2017-B1
PCV valve2
Spark plugs3
Engine air filter element FA-17724
Rear A/C (high voltage battery
cooling) air filter elementFP-51
Fuel filter FG-800-A
Low voltage (underhood) battery BXT-96R
1When changing oil filter you must also replace the filter cap O-ring. The
oil filter drain plug O-ring must also be replaced whenever the oil filter
drain plug is removed. Reuse of the O-rings may cause engine oil leakage
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and may result in severe engine damage. The customer warranty may be
void for any damage to the engine if the O-rings are not replaced.
2The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationchapter and is essential
to the life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationchapter for the appropriate
intervals for changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
3For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationchapter for the appropriate
intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
4Failure to use the correct air filter element may result in severe engine
damage. The customer warranty may be void for any damage to the
engine if the correct air filter element is not used.
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