2007 MAZDA MODEL B4000 TRUCK engine coolant

JOBNAME: No Job Name PAGE: 245 SESS: 1 OUTPUT: Thu Aug 3 11:45:36 2006
/ford_pdm/ford/own2002/mbs/og
WARNING: Do not put engine coolant in the windshield washer
fluid reservoir. If engine coolant is sprayed onto the windshield,
it could make it difficult to see through the windshield.
When adding coolant, make sure it is a 50/50 mixture of engine coolant
and distilled water. Add the mixture to the coolant reservoir,when the
engine is cool, until the appropriate fill level is obtained.
²NEVER increase the coolant concentration above 60%.
²NEVER decrease the coolant concentration below 40%.
²Engine coolant concentrations above 60% or below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
A large amount of water without engine coolant may be added, in case of
emergency, to reach a vehicle service location. In this instance, the
cooling system must be drained and refilled with a 50/50 mixture of
engine coolant and distilled water as soon as possible. Water alone
(without engine coolant) can cause engine damage from corrosion,
overheating or freezing.
For vehicles with overflow coolant systems with a non-pressurized cap
on the coolant recovery system, add coolant to the coolant recovery
reservoir when the engine is cool. Add the proper mixture of coolant and
water to the ªFULL COLDº level. For all other vehicles, which have a
coolant degas system with a pressurized cap, or if it is necessary to
remove the coolant pressure relief cap on the radiator of a vehicle with
an overflow system, follow these steps to add engine coolant.
Note:The 3.0L and 4.0L V6 engines use the overflow system, and the
2.3L I4 engines use the degas system.
WARNING: To avoid scalding hot steam or coolant from being
released from the engine cooling system, never remove the
reservoir cap while the engine is running or hot. Failure to
follow this warning may result in damage to the engine's cooling
system and possible severe personal injury.
1. Before you remove the cap, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the cap. Slowly
turn cap counterclockwise until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
REVIEW COPY ÐÐ
2007 B-Series(mbs), Owners Guide (post-2002-fmt)(own2002),Market:USA(fus)
PAGE:245OP:rootEDIT SESSION:1DATE:AUG 3 2006 at 11:45JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
245

JOBNAME: No Job Name PAGE: 246 SESS: 1 OUTPUT: Thu Aug 3 11:45:36 2006
/ford_pdm/ford/own2002/mbs/og
5. Fill the coolant reservoir slowly with the proper coolant mixture (see
above), to within the ªCOLD FILL RANGEº or the ªFULL COLDº
level on the reservoir. If you removed the radiator cap in an overflow
system, fill the radiator until the coolant is visible and radiator is
almost full.
6. Replace the cap. Turn until tightly installed. (Cap must be tightly
installed to prevent coolant loss.)
After any coolant has been added, check the coolant concentration, refer
toChecking engine coolant. If the concentration is not 50/50
(protection to ±34É F/±36É C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 quart (1.0 liter) of engine coolant per
month, have your authorized dealer check the engine cooling system.
Your cooling system may have a leak. Operating an engine with a low
level of coolant can result in engine overheating and possible engine
damage.
Recycled engine coolant
Not all coolant recycling processes produce coolant which meets Mazda
specification. Use of a recycled engine coolant which does not meet
Mazda specifications may harm engine and cooling system components.
Always dispose of used automotive fluids in a responsible manner.
Follow your community's regulations and standards for recycling and
disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle's cooling system can hold, refer
toMaintenance product specifications and capacitiesin this chapter.
Fill your engine coolant reservoir as outlined inAdding engine coolant
in this section.
Severe climates
If you drive in extremely cold climates (less than ±34É F [±36É C ]):
²It may be necessary to increase the coolant concentration
above 50%.
CIMS #691523
com_recycled-coolant.mbs
itdseq=287
CIMS #52568
com_refill-capacity
itdseq=288
CIMS #455269
com_extreme.climates
itdseq=289
REVIEW COPY ÐÐ
2007 B-Series(mbs), Owners Guide (post-2002-fmt)(own2002),Market:USA(fus)
PAGE:246OP:rootEDIT SESSION:1DATE:AUG 3 2006 at 11:45JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
246

JOBNAME: No Job Name PAGE: 247 SESS: 1 OUTPUT: Thu Aug 3 11:45:36 2006
/ford_pdm/ford/own2002/mbs/og
²NEVER increase the coolant concentration above 60%.
²Increased engine coolant concentrations above 60% will
decrease the overheat protection characteristics of the engine
coolant and may cause engine damage.
²Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
freeze protection at the temperatures in which you drive in the
winter months.
If you drive in extremely hot climates:
²It is still necessary to maintain the coolant concentration
above 40%.
²NEVER decrease the coolant concentration below 40%.
²Decreased engine coolant concentrations below 40% will
decrease the corrosion protection characteristics of the engine
coolant and may cause engine damage.
²Decreased engine coolant concentrations below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
²Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
FUEL FILTER
For fuel filter replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the fuel filter.
Replace the fuel filter with an authorized Mazda part. The
customer warranty may be void for any damage to the fuel system
if an authorized Mazda fuel filter is not used.
CIMS #246409 com_fuel.filter
itdseq=290
REVIEW COPY ÐÐ
2007 B-Series(mbs), Owners Guide (post-2002-fmt)(own2002),Market:USA(fus)
PAGE:247OP:rootEDIT SESSION:1DATE:AUG 3 2006 at 11:45JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
247

JOBNAME: No Job Name PAGE: 260 SESS: 1 OUTPUT: Thu Aug 3 11:45:36 2006
/ford_pdm/ford/own2002/mbs/og
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is within this range.
5. If the fluid is low, add fluid in small amounts, until it reaches
between the MIN and MAX lines.
BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the ªMAXº line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your authorized dealer immediately.
WARNING: Brake fluid is toxic. If brake fluid contacts the
eyes, flush eyes with running water for 15 minutes. Seek
medical attention if irritation persists. If taken internally, drink
water and induce vomiting. Seek medical attention immediately.
WARNING: If you use a brake fluid that is not DOT 3, you will
cause permanent damage to your brakes.
WARNING: Do not let the reservoir for the master cylinder run
dry. This may cause the brakes to fail.
MAX
CIMS #1127051
com_brake_title
itdseq=312
CIMS #1265242
com_brake-max.maz
itdseq=313
art=unomc300_a
REVIEW COPY ÐÐ
2007 B-Series(mbs), Owners Guide (post-2002-fmt)(own2002),Market:USA(fus)
PAGE:260OP:rootEDIT SESSION:1DATE:AUG 3 2006 at 11:45JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
260

JOBNAME: No Job Name PAGE: 267 SESS: 1 OUTPUT: Thu Aug 3 11:45:36 2006
/ford_pdm/ford/own2002/mbs/og
Item ApplicationMazda part name or
equivalentCapacity
Engine coolant2.3 L I4 engine
with manual
transmission
Premium Engine
Coolant
2
10.5 quarts (10.0L)
2.3L I4 engine
with automatic
transmission10.2 quarts (9.7L)
3.0L V6 engine
with manual
transmission15.1 quarts (14.3L)
3.0L V6 engine
with automatic
transmission14.8 quarts (14.0L)
4.0L V6 engine
with manual
transmission13.7 quarts (13.0L)
4.0L V6 engine
with automatic
transmission13.2 quarts (12.5L)
Engine oil2.3L I4 engine
SAE 5W-20 Motor Oil4.0 quarts (3.8L)
3.0L V6 engine 4.5 quarts (4.3L)
4.0L V6 engine SAE 5W-30 Motor Oil 5.0 quarts (4.7L)
REVIEW COPY ÐÐ
2007 B-Series(mbs), Owners Guide (post-2002-fmt)(own2002),Market:USA(fus)
PAGE:267OP:rootEDIT SESSION:1DATE:AUG 3 2006 at 11:45JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
267

JOBNAME: No Job Name PAGE: 269 SESS: 1 OUTPUT: Thu Aug 3 11:45:36 2006
/ford_pdm/ford/own2002/mbs/og
Item ApplicationMazda part name or
equivalentCapacity
Fuel tankRegular cab
(Short wheel
base)Ð17 gallons (64.4L)
Cab Plus 4 19.5 gallons (73.8L)
1Brake fluid will drop slowly as the brakes wear and will rise when brake components are replaced.
Fluid levels below the MAX line that do not trigger the brake warning light are within the normal
operating range, there is no need to add fluid. If the levels are outside the normal operating range,
the performance of your brake system could be compromised, seek service from your authorized
dealer immediately.2Add the coolant type originally equipped in your vehicle. Do not mix different colors or types of
coolant. Do not use Mazda Extended Life Engine Coolant (orange in color). Refer toAdding
engine coolant, in this chapter.3Service refill capacity is determined by filling the transmission to the bottom of the filler hole with
the vehicle on a level surface.4Automatic transmissions that require MERCONtV should only use MERCONtV fluid or fluid that
is specified dual usage MERCONt/ MERCONtV. Refer toscheduled maintenanceto determine
the correct service interval. Use of any fluid other than the recommended fluid may cause
transmission damage.5Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick's normal operating range.6Traction-Lok axles use 4.75±5.0 pints (2.2±2.4L) of rear axle lubricant. Add 4 oz. (118 ml) of
Additive Friction Modifier meeting Mazda specifications for complete refill of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6 mm to 14
mm) below the bottom of the filler hole.
If submerged in water, the rear axle lubricant should be changed.
REVIEW COPY ÐÐ
2007 B-Series(mbs), Owners Guide (post-2002-fmt)(own2002),Market:USA(fus)
PAGE:269OP:rootEDIT SESSION:1DATE:AUG 3 2006 at 11:45JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
269

JOBNAME: No Job Name PAGE: 275 SESS: 3 OUTPUT: Thu Aug 3 11:45:36 2006
/ford_pdm/ford/own2002/mbs/og
A
ABS (see Brakes) .....................158
Airbag supplemental restraint
system ..........................................91
and child safety seats ..............94
description ................................91
disposal ......................................96
driver airbag ........................91, 94
indicator light ...........................95
operation .............................91, 94
passenger airbag .................91, 94
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................242
Anti-lock brake system (see
Brakes) ..............................158±159
Anti-theft system ........................70
Audio system
Single CD ..................................21
Audio system (see Radio) ..19, 21,
24, 29, 32
Automatic transmission ............162
driving an automatic
overdrive .................................163
fluid, specification ..................266
Auxiliary Input Jack ...................37
Auxiliary power point .................58
Axle
lubricant specifications ..........266
traction lok ..............................161
B
Battery .......................................240
acid, treating emergencies .....240
jumping a disabled battery ....196
maintenance-free ....................240servicing ..................................240
BeltMindert.................................86
Brakes ........................................158
anti-lock ...........................158±159
anti-lock brake system (ABS)
warning light ...........................159
fluid, checking and adding ....260
fluid, specifications .................266
lubricant specifications ..........266
parking ....................................160
shift interlock ..........................162
Break-in period .............................5
Bulbs ............................................50
C
Cargo cage ...................................63
Cell phone warning ...................274
Changing a tire .........................186
Child safety restraints ..............100
child safety belts ....................100
Child safety seats ......................103
attaching with tether straps ..107
in front seat ............................104
in rear seat ..............................104
tether anchorage hardware ...107
Chimes (warning) .......................17
Cleaning your vehicle
engine compartment ..............215
instrument panel ....................218
interior .....................................218
interior trim ............................218
Mazda car care products .......219
plastic parts ............................217
washing ....................................214
waxing .....................................214
wheels ......................................215
wiper blades ............................217
REVIEW COPY ÐÐ
2007 B-Series(mbs), Owners Guide (post-2002-fmt)(own2002),Market:USA(fus)
PAGE:275OP:rootEDIT SESSION:3DATE:AUG 3 2006 at 11:45JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Index
275

JOBNAME: No Job Name PAGE: 276 SESS: 3 OUTPUT: Thu Aug 3 11:45:36 2006
/ford_pdm/ford/own2002/mbs/og
Clock adjust
AM/FM Stereo ...........................19
AM/FM stereo CD ...............21, 24
Premium AM/FM stereo
CD6/MP3 .............................29, 33
Single CD ..................................21
Clutch
fluid ..........................................261
operation while driving ..........166
recommended shift speeds ....166
Console ........................................58
Coolant
checking and adding ..............242
refill capacities ........................246
specifications ..........................266
Cruise control (see Speed
control) ........................................60
Customer Assistance .......203±204,
206
D
Daytime running lamps (see
Lamps) .........................................47
Dipstick
engine oil .................................234
Driveline universal joint and
slip yoke ....................................264
Driving under special
conditions ..................168, 171, 173
mud ..........................................172
sand .........................................172
snow and ice ...........................173
through water .................172, 174
E
Emergencies, roadside
jump-starting ..........................196
Emergency Flashers .................175Emission control system ..........255
Engine ........................................270
cleaning ...................................215
coolant .....................................242
idle speed control ...................240
lubrication specifications .......266
service points ..................230±232
starting after a collision .........175
Engine block heater .................157
Engine oil ..................................234
checking and adding ..............234
dipstick ....................................234
filter, specifications ................238
recommendations ...................238
specifications ..........................266
Exhaust fumes ..........................157
F
Foglamps .....................................46
Four-Wheel Drive vehicles .......168
driving off road .......................170
electronic shift ........................169
indicator light .........................168
preparing to drive your
vehicle .....................................161
Fuel ............................................248
calculating fuel economy .......252
cap ...........................................250
choosing the right fuel ...........250
comparisons with EPA fuel
economy estimates .................255
detergent in fuel .....................251
filling your vehicle with fuel .248,
250, 252
filter, specifications ................247
fuel pump shut-off switch .....175
improving fuel economy ........252
octane rating ...................251, 270
quality ......................................251
REVIEW COPY ÐÐ
2007 B-Series(mbs), Owners Guide (post-2002-fmt)(own2002),Market:USA(fus)
PAGE:276OP:rootEDIT SESSION:3DATE:AUG 3 2006 at 11:45JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Index
276