Maintenance and Specifications 222
Engine compartment 224
Engine oil 226
Battery 230
Engine coolant 232
Fuel information 238
Air filter(s) 251
Part numbers 252
Maintenance product specifications and capacities 253
Engine data 256
Accessories 259
Index 261
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Table of Contents
3
2007 Zephyr(378)
Owners Guide (post-2002-fmt)
USA(fus)
Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
2007 Zephyr(378)
Owners Guide (post-2002-fmt)
USA(fus)
Introduction
9
4. Remove the protective rubber cap
from the housing by grabbing it and
pulling rearward.
5. Remove the bulb socket by
rotating it counterclockwise, then
pulling it straight out of the lamp
assembly.
6. Carefully pull bulb straight out of
socket and push in the new one.
Handle a halogen headlamp
bulb carefully and keep out
of children’s reach. Grasp the bulb
only by its plastic base and do not
touch the glass. The oil from your
hand could cause the bulb to
break the next time the
headlamps are operated.
7. For ease of bulb socket installation into the lamp assembly, hold the
bulb socket at 15 degrees clockwise from a vertical position. Using the 2
lead wires oriented exactly up to represent the vertical reference
position.
8. From the 15 degree position rotate the bulb socket clockwise to a
locked position.
9. Tuck the 2 lead wires into the lamp housing to assure that they are
not pinched when installing the protective rubber cap.
10. Install the protective rubber cap to the housing circular ring by
pushing and pressing it forward.
11. Re-apply pressure around the complete circular ring on the housing
to make sure the protective rubber cap is completely seated.
12. Reconnect washer bottle filler neck snap strap by reversing step 3
(Passenger Side Only).
13. Reinstall the AirTube to the air filter assembly. (Driver’s side only).
14. Reinstall the vertical shield to the bolster. (Driver’s side only).
2007 Zephyr(378)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
43
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
10. After the new bulb is installed, carefully let the bulb socket dangle
downward near the lamp housing (Passenger side only).
11. From the exterior wheel well area reach arm through splash shield
opening to install bulb socket with new bulb (Passenger side only).
12. Install the new bulb socket into the lamp assembly by aligning the
indexing fingers, then rotate clockwise to locked position.
13. Install the protective rubber cap to the housing circular ring by
pushing and pressing it forward.
14. Re-apply pressure around the complete circular ring on the housing
to make sure the protective rubber cap is completely seated.
15. Reinstall the AirTube to the air filter assembly. (Driver’s side only).
16. Reinstall the vertical shield to the bolster. (Driver’s side only).
17. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again
Replacing HID headlamp bulbs (if equipped)
The low beam headlamps on your vehicle use a “high intensity discharge”
source. These lamps operate at a high voltage. When the bulb is burned
out, the bulb and starter capsule assembly must be replaced by your
authorized dealer.
Replacing redundant park bulbs
1. Make sure headlamp switch is in OFF position, then open the hood.
2007 Zephyr(378)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
45
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
3.5L V6 engine
1. Power steering fluid reservoir
2. Coolant bleed valve
3. Transmission fluid dipstick
4. Brake fluid reservoir
5. Battery
6. Power distribution box
7. Air filter assembly
8. Engine oil dipstick
9. Engine oil filler cap
10. Windshield washer fluid reservoir
11. Engine coolant reservoir
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Maintenance and Specifications
224
Engine oil and filter recommendations
Look for this certification
trademark.
Use SAE 5W-20 engine oil
Only use oils “Certified For Gasoline Engines” by the American
Petroleum Institute (API). An oil with this trademark symbol conforms
to the current engine and emission system protection standards and fuel
economy requirements of the International Lubricant Standardization and
Approval Committee (ILSAC), comprised of U.S. and Japanese
automobile manufacturers.
To protect your engine’s warranty use Motorcraft SAE 5W-20 or an
equivalent SAE 5W-20 oil meeting Ford specification WSS-M2C930-A.
SAE 5W-20 oil provides optimum fuel economy and durability
performance meeting all requirements for your vehicle’s engine.
Do not use supplemental engine oil additives, cleaners or other engine
treatments. They are unnecessary and could lead to engine damage that
is not covered by Ford warranty.
Change your engine oil and filter according to the appropriate schedule
listed inscheduled maintenance information.
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
It is recommended you use the appropriate Motorcraft oil filter (or
another brand meeting Ford specifications) for your engine application.
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Maintenance and Specifications
229
6. Replace the air filter housing
cover and secure the clamps. Be
sure that the air cleaner cover tabs
are engaged into the slots of the air
cleaner housing.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 3.5L V6 Engine
Engine air filter element FA-1884
Battery BXT-40R
Oil filter FL-400-SB12
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and design
specifications for your vehicle, such as a Motorcraft or equivalent
replacement part. The customer warranty may be void for any
damage to the emissions system if such a PCV valve is not used.
2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be void
for any damage to the engine if such spark plugs are not used.
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Maintenance and Specifications
252
wheels ......................................216
wiper blades ............................218
Climate control (see Air
conditioning or Heating) ......29, 31
Clock ............................................54
Compass, electronic
set zone adjustment .................70
Console
overhead ....................................53
Controls
power seat ...............................101
steering column ........................61
Coolant
checking and adding ..............232
refill capacities ................236, 253
specifications ..........................253
Cruise control
(see Speed control) ....................58
Cupholder(s) .............................107
Customer Assistance ................187
Ford Extended Service
Plan ..........................................212
Getting assistance outside
the U.S. and Canada ..............213
Getting roadside assistance ...187
Getting the service you
need .........................................208
Ordering additional
owner’s literature ...................213
Utilizing the Mediation/
Arbitration Program ...............211
D
Daytime running lamps
(see Lamps) ................................37
Dipstick
automatic transmission
fluid ..........................................249
engine oil .................................226Driving under special
conditions ..................180, 182, 184
sand .........................................183
snow and ice ...........................185
through water .................183, 186
E
Electronic message center .........68
Emergencies, roadside
jump-starting ..........................202
Emission control system ..........245
Engine ........................................256
cleaning ...................................217
coolant .....................................232
fail-safe cooling .......................236
idle speed control ...................230
lubrication specifications .......253
refill capacities ........................253
service points ..........................224
starting after a collision .........189
Engine block heater .................173
Engine oil ..................................226
change oil soon warning,
message center .......................226
checking and adding ..............226
dipstick ....................................226
filter, specifications ........229, 252
recommendations ...................229
refill capacities ........................253
specifications ..........................253
Exhaust fumes ..........................173
F
Fail safe cooling ........................236
Fluid capacities .........................253
Foglamps .....................................37
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Index
262