6E-212 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
31. Test the 5 volts reference circuit between the
ECM and the following components for a short
to battery or ignition voltage:
• ECM (pin 19 of E-90) and BARO sensor (pin 3 of E-40)
• ECM (pin 31 of E-90) and EGR position sensor (pin 1 of E-71)
• ECM (pin 47 of E-90) and FRP sensor (pin 3 of E-48)
• ECM (pin 46 of E-90) and CMP sensor (pin 3 of E-39)
• ECM (pin 9 of C-58) and APP sensor 2 (pin 8 of C-40)
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 5 Go to Step 4
4 Important:
Replacement ECM must be
programmed and learned.
Replace the ECM. Refer to ECM Replacement.
Did you complete the replacement? —
Go to Step 5
—
51. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine.
5. Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you
observed from the Freeze Frame/ Failure
Records.
Did the DTC fail this ignition? —
Go to Step 3 Go to Step 6
6 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No
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TO MODEL INDEX
ISUZU KB P190 2007
ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-213
DTC P0661 or P0662 (Flash Code 58)
Circuit Description
The ECM controls the swirl levels, which energize the
swirl control solenoid valve based on the engine
running condition. The ECM commands the swirl
control solenoid valve to apply vacuum pressure to the
diaphragm actuator to operate swirl control butterflies
that is provided each intake port. If the ECM detects an
open circuit or short circuit on the solenoid valve circuit,
DTC P0661 or P0662 will set.
Condition for Running the DTC • The battery voltage is more than 9 volts.
• The ignition switch is ON.
Condition for Setting the DTC • The ECM detects a low voltage condition on the swirl control solenoid valve circuit when the
solenoid is commanded OFF. (DTC P0661)
• The ECM detects a high voltage condition on the swirl control solenoid valve circuit when the
solenoid is commanded ON. (DTC P0662)
Action Taken When the DTC Sets • The ECM illuminates the SVS lamp when the diagnostic runs and fails. Refer to DTC Type
Definitions for Action Taken When the DTC Sets -
Type C. (Euro 4 Specification) • The ECM illuminates the MIL when the diagnostic
runs and fails. Refer to DTC Type Definitions for
Action Taken When the DTC Sets - Type A.
(Except Euro 4 Specification)
• The ECM limits fuel injection quantity. (DTC P0661)
• The ECM inhibits cruise control. (DTC P0661)
Condition for Clearing the DTC • Refer to DTC Type Definitions for Condition for Clearing the SVS Lamp/ DTC - Type C. (Euro 4
Specification)
• Refer to DTC Type Definitions for Condition for Clearing the MIL/ DTC - Type A. (Except Euro 4
Specification)
Diagnostic Aids • If an intermittent condition is suspected, refer to Intermittent Conditions in this section.
Schematic Reference: Vacuum Hose Routing
Diagram and Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or ECM Connector End Views
Circuit/ System Testing DTC P0661
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Monitor the DTC Information with a scan tool.
Does the DTC fail this ignition? —
Go to Step 3 Go to Diagnostic
Aids
3 1. Turn OFF the ignition.
2. Disconnect the swirl control solenoid valve harness connector.
3. Connect a test lamp between the ignition voltage feed circuit (pin 2 of E-67) and a
known good ground.
4. Turn ON the ignition, with the engine OFF.
Does the test lamp illuminate? —
Go to Step 4 Go to Step 6
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ISUZU KB P190 2007
6E-214 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
41. Connect a test lamp between the control
circuit (pin 1 of E-67) and battery voltage.
2. Perform the Swirl Control Solenoid Test with a scan tool.
3. Command the solenoid valve ON and OFF.
Does the test lamp turn ON and OFF with each
command (if test is aborted, go to Step 5)? —
Go to Step 9 Go to Step 5
5 Does the test lamp remain illuminated with each
command? —
Go to Step 8 Go to Step 7
6 Repair the open circuit or high resistance between
the Engine (10A) fuse and the solenoid valve (pin 2
of E-67). Check the Engine (10A) fuse first.
Did you complete the repair? —
Go to Step 13
—
71. Test the control circuit between the ECM (pin
67 of E-90) and the solenoid valve (pin 1 of E-
67) for an open circuit or high resistance.
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 10
8 1. Test the control circuit between the ECM (pin
67 of E-90) and the solenoid valve (pin 1 of E-
67) for a short to ground.
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 12
9 1. Inspect for an intermittent and for poor
connections at the harness connector of the
solenoid valve (pins 1 and 2 of E-67).
2. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 11
10 1. Turn OFF the ignition.
2. Disconnect the ECM harness connector.
3. Inspect for an intermittent and for a poor connection at harness connector of the ECM
(pin 67 of E-90).
4. Repair the connection(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 12
11 Replace the swirl control solenoid valve.
Did you complete the replacement? —
Go to Step 13
—
12Important:
Replacement ECM must be
programmed and learned.
Replace the ECM. Refer to ECM Replacement.
Did you complete the replacement? —
Go to Step 13
—
Step Action Value(s)Yes No
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TO MODEL INDEX
ISUZU KB P190 2007
ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-215
Circuit/ System Testing DTC P0662
131. Reconnect all previously disconnected fuse or
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Turn ON the ignition, with the engine OFF.
5. Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you
observed from the Freeze Frame/ Failure
Records.
Did the DTC fail this ignition? —
Go to Step 3 Go to Step 14
14 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step Action Value(s) Yes No
Step
Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Monitor the DTC Information with a scan tool.
Does the DTC fail this ignition? —
Go to Step 3 Go to Diagnostic
Aids
3 1. Turn OFF the ignition.
2. Disconnect the swirl control solenoid valve harness connector.
3. Turn ON the ignition, with the engine OFF.
4. Monitor the DTC Information with a scan tool.
Is DTC P0661 set, but not P0662? —
Go to Step 5 Go to Step 4
4 1. Test the control circuit between the ECM (pin
67 of E-90) and the solenoid valve (pin 1 of E-
67) for a short to battery or ignition voltage.
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 7 Go to Step 6
5 Replace the swirl control solenoid valve.
Did you complete the replacement? —
Go to Step 7
—
6Important:
Replacement ECM must be
programmed and learned.
Replace the ECM. Refer to ECM Replacement.
Did you complete the replacement? —
Go to Step 7
—
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TO MODEL INDEX
ISUZU KB P190 2007
6E-216 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
71. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine.
5. Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you
observed from the Freeze Frame/ Failure
Records.
Did the DTC fail this ignition? —
Go to Step 3 Go to Step 8
8 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No
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ISUZU KB P190 2007
ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-217
DTC P0698 or P0699 (Flash Code 57)
Circuit Description
The ECM provides 5 volts reference voltage through
the reference circuit 3 to the following sensors:
• Accelerator pedal position (APP) sensor 3
• Boost pressure sensor
• Crankshaft position (CKP) sensor
• Intake throttle position sensor
The 5 volts reference circuits are independent of each
other outside the ECM, but are bussed together inside
the ECM. Therefore, a short circuit condition on one 5
volts reference circuit affects the entire 5 volts
reference circuit 3. The ECM monitors the voltage on
the 5 volts reference circuit 3. If the ECM detects the
voltage is excessively low or high, DTC P0698 or
P0699 will set.
Condition for Running the DTC • The battery voltage is more than 6 volts.
• The ignition switch is ON.
Condition for Setting the DTC • The ECM detects that the 5 volts reference circuit 3 voltage is less than 4.7 volts. (DTC P0698) • The ECM detects that the 5 volts reference circuit
3 voltage is less than 5.3 volts. (DTC P0699)
Action Taken When the DTC Sets • The ECM illuminates the MIL when the diagnostic runs and fails. Refer to DTC Type Definitions for
Action Taken When the DTC Sets - Type A.
• The ECM limits fuel injection quantity.
• The ECM inhibits pilot injection.
• The ECM inhibits EGR control.
• The ECM inhibits cruise control.
Condition for Clearing the DTC • Refer to DTC Type Definitions for Condition for Clearing the MIL/ DTC - Type A.
Diagnostic Aids • If an intermittent condition is suspected, refer to Intermittent Conditions in this section.
Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or ECM Connector End Views
Circuit/ System Testing DTC P0698
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Monitor the DTC Information with a scan tool.
Does the DTC fail this ignition? —
Go to Step 3 Go to Diagnostic
Aids
3 1. Turn OFF the ignition.
2. Disconnect the accelerator pedal position (APP) sensor harness connector.
3. Connect a DMM between the 5 volts reference circuit (pin 1 of C-40) and a known good
ground.
4. Turn ON the ignition, with engine OFF.
Is the DMM voltage more than the specified value? 4.7 volts
Go to Step 8 Go to Step 4
4 Notice:
If no boost pressure sensor is installed,
skip to Step 5.
1. Leave the DMM connected to the APP sensor harness connector.
2. Turn OFF the ignition.
3. Disconnect the boost pressure harness connector.
4. Turn ON the ignition, with the engine OFF.
Does the DMM voltage change to more than the
specified value? 4.7 volts
Go to Step 9 Go to Step 5
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ISUZU KB P190 2007
6E-218 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
51. Leave the DMM connected to the APP sensor
harness connector.
2. Turn OFF the ignition.
3. Disconnect the intake throttle valve harness connector.
4. Turn ON the ignition, with the engine OFF.
Does the DMM voltage change to more than the
specified value? 4.7 volts
Go to Step 10 Go to Step 6
6 1. Leave the DMM connected to the APP sensor
harness connector.
2. Turn OFF the ignition.
3. Disconnect the camshaft position (CKP) sensor harness connector.
4. Turn ON the ignition, with the engine OFF.
Does the DMM voltage change to more than the
specified value? 4.7 volts
Go to Step 11 Go to Step 7
7 1. Test the 5 volts reference circuit between the
ECM and the following components for a short
to ground or short to the low reference circuit:
• ECM (pin 7 of C-58) and APP sensor 3 (pin 1 of C-40)
• ECM (pin 20 of E-90) and boost pressure sensor (pin 3 of E-107)
• ECM (pin 36 of E-90) and intake throttle position sensor (pin 6 of E-38)
• ECM (pin 37 of E-90) and CKP sensor (pin 3 of E-52)
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 13 Go to Step 12
8 Replace the APP sensor. Refer to APP Sensor
Replacement.
Did you complete the replacement? —
Go to Step 13
—
9Replace the boost pressure sensor. Refer to Boost
Pressure Sensor Replacement.
Did you complete the replacement? —
Go to Step 13
—
10Replace the intake throttle valve. Refer to Intake
Throttle Valve Replacement.
Did you complete the replacement? —
Go to Step 13
—
11Replace the CKP sensor. Refer to CKP Sensor
Replacement.
Did you complete the replacement? —
Go to Step 13
—
12Important:
Replacement ECM must be
programmed and learned.
Replace the ECM. Refer to ECM Replacement.
Did you complete the replacement? —
Go to Step 13
—
Step Action Value(s)Yes No
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TO MODEL INDEX
ISUZU KB P190 2007
ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-219
Circuit/ System Testing DTC P0699
131. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine.
5. Operate the vehicle within the Conditions for Running the DTC. You may also operate the
vehicle within the conditions that you
observed from the Freeze Frame/ Failure
Records.
Did the DTC fail this ignition? —
Go to Step 3 Go to Step 14
14 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step Action Value(s) Yes No
Step
Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Monitor the DTC Information with a scan tool.
Does the DTC fail this ignition? —
Go to Step 3 Go to Diagnostic
Aids
3 1. Test the 5 volts reference circuit between the
ECM and the following components for a short
to battery or ignition voltage:
• ECM (pin 7 of C-58) and APP sensor 3 (pin 1 of C-40)
• ECM (pin 20 of E-90) and boost pressure sensor (pin 3 of E-107)
• ECM (pin 36 of E-90) and intake throttle position sensor (pin 6 of E-38)
• ECM (pin 37 of E-90) and CKP sensor (pin 3 of E-52)
2. Repair the circuit(s) as necessary.
Did you find and correct the condition? —
Go to Step 5 Go to Step 4
4 Important:
Replacement ECM must be
programmed and learned.
Replace the ECM. Refer to ECM Replacement.
Did you complete the replacement? —
Go to Step 5
—
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007