2007 ISUZU KB P190 engine coolant

6E-136 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
5Ask the driver if overheat is caused by low engine
coolant level, etc.
If engine overheat has experienced, the engine
must be inspected and repaired as necessary.
Did you complete the action? —
Go to Step 7
—
61. Test the engine coolant temperature (ECT)
sensor at various temperature levels to
evaluate the possibility of a skewed sensor.
2. Replace the ECT sensor as necessary.
Did you find and correct the condition? —
Go to Step 7 Go to Diagnostic
Aids
7 1. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine and wait until engine is fully warm upped while observing the Coolant
Temperature parameter with a scan tool.
Does the scan tool indicate more than the specified
value? 11 0
°C (230 °F)
Go to Step 2 Go to Step 8
8 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No

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ISUZU KB P190 2007

6E-158 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
DTC P0380 (Flash Code 66)
Circuit Description
The ECM controls the glow relay which supplies power
to the glow plugs based on engine coolant
temperature. In the after glow phase, the glow indicator
light is not illuminated but glow plugs remain active for
a certain period. If the ECM detects an open circuit or
short circuit on the relay control circuit, this DTC will
set.
Condition for Running the DTC • The battery voltage is more than 9 volts.
• The ignition voltage is more than 9 volts.
• The ignition switch is ON.
Condition for Setting the DTC
Either of following condition is met: • The ECM detects a low voltage condition on the glow relay control circuit for longer than 3 second
when the relay is commanded OFF.
• The ECM detects a high voltage condition on the glow relay control circuit for longer than 3 second
when the relay is commanded ON.
Action Taken When the DTC Sets • The ECM illuminates the SVS lamp when the diagnostic runs and fails. Refer to DTC Type
Definitions for Action Taken When the DTC Sets -
Type C. (Euro 4 Specification) • The ECM illuminates the MIL when the diagnostic
runs and fails. Refer to DTC Type Definitions for
Action Taken When the DTC Sets - Type A.
(Except Euro 4 Specification)
Condition for Clearing the DTC • Refer to DTC Type Definitions for Condition for Clearing the SVS Lamp/ DTC - Type C. (Euro 4
Specification)
• Refer to DTC Type Definitions for Condition for Clearing the MIL/ DTC - Type A. (Except Euro 4
Specification)
Diagnostic Aids • If an intermittent condition is suspected, refer to Intermittent Conditions in this section.
Test Description
The numbers below refers to the step number on the
Circuit/ System Testing.
2. Listen for an audible click when the glow relay
operates. Command both the ON and OFF states.
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or ECM Connector End Views
Circuit/ System Testing DTC P0380
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Install a scan tool.
2. Perform the Glow Relay Control with a scan tool.
3. Command the relay ON and OFF.
Does the glow relay click with each command? —
Go to Step 3 Go to Step 4
3 1. Turn OFF the ignition for 30 seconds.
2. Disconnect the engine coolant temperature (ECT) sensor harness connector in order to
gain glow ON time long enough.
3. Turn ON the ignition for 30 seconds while observing the DTC Information with a scan
tool.
Does the DTC P0380 fail this ignition? —
Go to Step 11 Go to Diagnostic
Aids

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ISUZU KB P190 2007

ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-161
DTC P0401 (Flash Code 93)
Circuit Description
The ECM controls the EGR valve opening based on the
engine running condition and by controlling the EGR
solenoid. The EGR valve position is detected by the
position sensor, and relayed to the ECM. When the
proper enabling conditions are met, the ECM will open
the EGR valve while monitoring the mass air flow
(MAF) signal. An expected MAF difference should be
detected between the closed and open positions. If the
ECM detects the MAF difference less than expected,
this DTC will set. This DTC will only run once per
ignition cycle within the enabling conditions.
Condition for Running the DTC • DTCs P0101, P0102, P0103, P0112, P0113, P0116, P0117, P0118, P0122, P0123, P0403,
P0404, P0405, P0406, P0500, P0501, P0652,
P0653, P0698, P0699, P2100, P2101, P2102,
P2103, P2227, P2228 and P2229 are not set.
• The battery voltage is between 10 to 16 volts.
• The ignition switch is ON. Condition for Setting the DTC
• The ECM detects that the MAF amount is not within the calculated range during the EGR flow
test. This indicates insufficient amount of EGR
flow.
Action Taken When the DTC Sets • The ECM illuminates the MIL when the diagnostic runs and fails. Refer to DTC Type Definitions for
Action Taken When the DTC Sets - Type A.
• The ECM limits fuel injection quantity.
• The ECM inhibits pilot injection.
• The ECM inhibits cruise control.
Condition for Clearing the DTC • Refer to DTC Type Definitions for Condition for Clearing the MIL/ DTC - Type A.
Diagnostic Aids • If an intermittent condition is suspected, refer to Intermittent Conditions in this section.
• A sticking or intermittently sticking the EGR valve may set this DTC.
Circuit/ System Testing DTC P0401
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine and warm up as necessary (allow engine coolant temperature to reach at
least 60 °C [140 °F]).
4. Perform the EGR Solenoid Control with a scan tool.
5. Command the Desired EGR Position Increase or Decrease while observing the Mass Air
Flow (MAF) Sensor parameter with a scan
tool.
Does the MAF Sensor parameter decrease by at
least 0.5 volts when the Desired EGR Position is
commanded from 0 to 90%? —
Go to Diagnostic Aids Go to Step 3

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ISUZU KB P190 2007

6E-162 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
31. Inspect the following conditions:
• An EGR valve gasket that is missing ordamaged
• A sticking EGR valve
• EGR gas leakage from any of the EGR passages between the exhaust manifold
and intake manifold
• Restricted or collapsed EGR passage between the exhaust manifold and the
EGR valve
• Any type of restriction in the exhaust system
• Restricted air cleaner element, restricted or collapsed air tubing between the air
cleaner and the intake manifold
• Any air induction leak
• Any water intrusion in the induction system
• Any contamination or objects that block the MAF sensor inlet
• Skewed or slow MAF sensor
• A ventilation duct that is connected to the exhaust tail pipe. Retest without the duct
if connected.
2. Repair or replace as necessary
Did you find and correct the condition? —
Go to Step 5 Go to Step 4
4 Replace the EGR valve. Refer to EGR Valve
Replacement.
Did you complete the replacement? —
Go to Step 5
—
51. Reconnect all previously disconnected
harness connector(s).
2. Clear the DTCs with a scan tool.
3. Turn OFF the ignition for 30 seconds.
4. Start the engine and warm up as necessary (allow engine coolant temperature to reach at
least 60 °C [140 °F]).
5. Perform the EGR Solenoid Control with a scan tool.
6. Command the Desired EGR Position Increase or Decrease while observing the MAF Sensor
parameter with a scan tool.
Does the MAF parameter decrease by at least 0.5
volts when the Desired EGR Position is
commanded from 0 to 90%? —
Go to Step 6 Go to Step 3
6 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
Step
Action Value(s)Yes No

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ISUZU KB P190 2007

6E-166 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
DTC P0404 (Flash Code 45)
Circuit Description
The ECM controls the EGR valve opening based on the
engine running condition and by controlling the EGR
solenoid. The EGR valve position is detected by the
position sensor, and relayed to the ECM. If the ECM
detects a variance between the actual EGR valve
position and desired EGR valve position for a
calibrated amount of time while the EGR valve is
commanded ON, this DTC will set.
Condition for Running the DTC • DTCs P0112, P0113, P0116, P0117, P0118, P0405, P0406, P0652, P0653, P2227, P2228 and
P2229 are not set.
• The battery voltage is between 10 to 16 volts.
• The ignition switch is ON.
• The engine coolant temperature is between 20 to 11 0 °C (68 to 230 °F).
• The intake air temperature is between 0 to 110 °C
(32 to 230 °F).
• The barometric pressure is between 60 to 120 kPa (8.7 to 17.4 psi).
• The EGR control is commanded ON. Condition for Setting the DTC
• The ECM detects that the actual EGR position is more than 10% below the desired position for 4
seconds.
Action Taken When the DTC Sets • The ECM illuminates the MIL when the diagnostic runs and fails. Refer to DTC Type Definitions for
Action Taken When the DTC Sets - Type A.
• The ECM limits fuel injection quantity.
• The ECM inhibits pilot injection.
• The ECM inhibits EGR control.
• The ECM inhibits cruise control.
Condition for Clearing the DTC • Refer to DTC Type Definitions for Condition for Clearing the MIL/ DTC - Type A.
Diagnostic Aids • If an intermittent condition is suspected, refer to Intermittent Conditions in this section.
• A sticking or intermittently sticking EGR valve may set this DTC.
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or ECM Connector End Views
Circuit/ System Testing DTC P0404
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Monitor the DTC Information with a scan tool.
Is DTC P0403, P0405 or P0406 also set? —
Go to Applicable DTC Go to Step 3
3 1. Perform the EGR Solenoid Control with a scan
tool several times.
2. Command the Desired EGR Position Increase and Decrease while observing the EGR
Position.
Does the EGR Position parameter follow within the
specified value quick enough (compare with a
similar unit if available)?
± 5%
Go to Diagnostic Aids Go to Step 4

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ISUZU KB P190 2007

ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-231
DTC P1094 (Flash Code 226)
Description
The common rail fuel system is comprised of two fuel
pressure sections: a suction side between the fuel tank
and the fuel supply pump and a high-pressure side
between the fuel supply pump and the fuel injectors.
Fuel is drawn from the fuel tank via a feed pump and
then pumped into the fuel rail by two plungers, all of
which are internal to the fuel supply pump. This high
pressure is regulated by the ECM using the fuel rail
pressure (FRP) regulator dependant upon values from
the FRP sensor attached to the fuel rail.
If the ECM detects that the difference between the
actual and the desired fuel pressure is small at low
engine speed but the FRP regulator commanded fuel
flow is certain amount high, this DTC will set. (FRP
Regulator Commanded High DTC)
If the ECM detects that the fuel rail pressure is sharply
decreased when fuel cut, this DTC will also set. (Fuel
Pressure Drop DTC)
Condition for Running the DTC
FRP Regulator Commanded High DTC • DTCs P0087, P0091, P0092, P0117, P0118, P0182, P0183, P0192, P0193, P0500, P0501,
P0652, P0653, P0201 - P0204, P1064, P1065,
P124B and P2146 - P2151 are not set.
• The battery voltage is more than 9 volts.
• The ignition switch is ON.
• The accelerator pedal is not depressed.
• The engine coolant temperature is more than 50 °C
(122 °F).
• The vehicle speed is less than 3km/h (2MPH).
Fuel Pressure Drop DTC
• DTCs P0087, P0091, P0092, P0182, P0183, P0192, P0193, P0652, P0653, P0201 - P0204,
P1064, P1065, P124B and P2146 - P2151 are not
set.
• The battery voltage is more than 9 volts.
• The ignition switch is ON.
• The accelerator pedal is not depressed.
• The engine speed is more than 1500RPM.
• The vehicle speed is more than 3km/h (2MPH).
Condition for Setting the DTC
FRP Regulator Commanded High DTC • The ECM detects that the FRP regulator commanded fuel flow is more than a
predetermined range for longer than 10 seconds
when the engine speed is near idle speed.
Fuel Pressure Drop DTC
• The ECM detects that the fuel rail pressure is dropped more than a threshold when the
commanded fuel is cut. Action Taken When the DTC Sets
FRP Regulator Commanded High DTC • The ECM illuminates the MIL when the diagnostic runs and fails. Refer to DTC Type Definitions for
Action Taken When the DTC Sets - Type A.
• The ECM limits fuel injection quantity.
• The ECM inhibits pilot injection.
• The ECM inhibits cruise control.
Fuel Pressure Drop DTC
• The ECM illuminates the SVS lamp when the diagnostic runs and fails. Refer to DTC Type
Definitions for Action Taken When the DTC Sets -
Type C. (Euro 4 Specification)
• The ECM illuminates the MIL when the diagnostic runs and fails. Refer to DTC Type Definitions for
Action Taken When the DTC Sets - Type A.
(Except Euro 4 Specification)
• The ECM limits fuel injection quantity.
• The ECM inhibits pilot injection.
• The ECM inhibits cruise control.
• The ECM stops engine running when the vehicle speed is lower than 5 km/h (3 MPH) for 5 seconds.
The engine will run after the key is cycled when the
ignition has been tuned OFF for longer than 10
seconds.
Condition for Clearing the DTC
FRP Regulator Commanded High DTC • Refer to DTC Type Definitions for Condition for Clearing the MIL/ DTC - Type A.
Fuel Pressure Drop DTC
• Refer to DTC Type Definitions for Condition for Clearing the SVS Lamp/ DTC - Type C. (Euro 4
Specification)
• Refer to DTC Type Definitions for Condition for Clearing the MIL/ DTC - Type A. (Except Euro 4
Specification)
Diagnostic Aids • An intermittently sticking FRP regulator may have allowed the fuel pressure to become low enough to
set this DTC.
• Normal Fuel Rail Pressure readings on the scan tool with the engine running in neutral at idle is
around 27 to 33 MPa (3,900 to 4,800 psi) after
warm up.
• A skewed FRP sensor value can set this DTC. The FRP Sensor on the scan tool should read 0.9 to
1.0 volt with the key ON and engine OFF after the
engine has stopped running for a minimum of 1
minute.

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ISUZU KB P190 2007

6E-246 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
DTC P1404 (Flash Code 45)
Circuit Description
The ECM controls the EGR valve opening based on the
engine running condition and by controlling the EGR
solenoid. The EGR valve position is detected by the
position sensor, and relayed to the ECM.
If the ECM detects that the actual EGR position is
higher than certain amount, this DTC will set. (Closed
Position Error DTC)
If the ECM detects a variance between the learned
closed position and actual closed position, this DTC will
also set. (Learned Position Error DTC)
Condition for Running the DTC
Closed Position Error DTC • DTCs P0112, P0113, P0116, P0117, P0118, P0404 P0405, P0406, P0652, P0653, P2227,
P2228 and P2229 are not set.
• The battery voltage is between 10 to 16 volts.
• The ignition switch is ON.
• The engine coolant temperature is between 20 to 11 0 °C (68 to 230 °F).
• The intake air temperature is between 0 to 110 °C
(32 to 230 °F).
• The barometric pressure is between 60 to 120 kPa (8.7 to 17.4 psi)
Learned Position Error DTC
• DTCs P0404, P0405 and P0406 are not set.
Condition for Setting the DTC
Closed Position Error DTC • The ECM detects that the actual EGR position is
more than 20% for 5 seconds when the EGR
control is commanded OFF.
Learned Position Error DTC
• The ECM detects that the EGR learned minimum position is more than 10% or less than -10% when
the ignition switch is OFF.
Action Taken When the DTC Sets • The ECM illuminates the MIL when the diagnostic runs and fails. Refer to DTC Type Definitions for
Action Taken When the DTC Sets - Type A.
• The ECM limits fuel injection quantity.
• The ECM inhibits pilot injection.
• The ECM inhibits EGR control. (Closed Position Error DTC)
• The ECM inhibits cruise control.
Condition for Clearing the DTC • Refer to DTC Type Definitions for Condition for Clearing the MIL/ DTC - Type A.
Diagnostic Aids • If an intermittent condition is suspected, refer to Intermittent Conditions in this section.
• A sticking or intermittently sticking EGR valve may set this DTC.
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or ECM Connector End Views
Circuit/ System Testing DTC P1404
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Monitor the DTC Information with a scan tool.
Is DTC P0403, P0405 or P0406 also set? —
Go to Applicable DTC Go to Step 3
3 1. Remove the EGR valve assembly from the
engine.
2. Inspect the EGR valve for the following conditions:
• Restricted EGR valve by foreign materials
• Excessive deposits at valve
• Bent valve shaft
3. Repair or replace as necessary.
Did you find and correct the condition? —
Go to Step 6 Go to Step 4

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6E-290 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
DTC P2227 (Flash Code 71)
Circuit Description
The barometric pressure (BARO) sensor is located on
the intake manifold. The BARO sensor is a transducer
that varies voltage according to changes the barometric
pressure. Within the ECM, the diagnostic compares the
BARO sensor input to the boost pressure sensor input.
If the ECM detects that the inputs are not within a
specified amount of each other, this DTC will set.
Condition for Running the DTC • DTCs P0101, P0102, P0103, P0107, P0108, P0116, P0117, P0118, P0122, P0123, P0500,
P0501, P0638, P0652, P0653, P0698, P0699,
P2100, P2101, P2103, P2228 and P2229 are not
set.
AND following conditions are met for longer than 3
seconds.
• The ignition switch is ON.
• The engine coolant temperature is more than 5 °C
(41 °F).
• The engine speed is less than 800 RPM.
• The fuel injection quantity is less than a predetermined value.
• The accelerator pedal is not depressed.
• The vehicle is not running.
• The engine run time is longer than 5 seconds. Condition for Setting the DTC
• The ECM detects that the differential pressure between the barometric pressure and the boost
pressure is more than 10 kPa (1.5 psi) for 10
seconds.
Action Taken When the DTC Sets • The ECM illuminates the MIL when the diagnostic runs and fails. Refer to DTC Type Definitions for
Action Taken When the DTC Sets - Type A.
• The ECM limits fuel injection quantity.
• The ECM inhibits EGR control.
• The ECM inhibits cruise control.
Condition for Clearing the DTC • Refer to DTC Type Definitions for Condition for Clearing the MIL/ DTC - Type A.
Diagnostic Aids • If an intermittent condition is suspected, refer to Intermittent Conditions in this section.
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or ECM Connector End Views
Circuit/ System Testing DTC P2227
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Engine Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Engine Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Monitor the DTC Information with a scan tool.
Is DTC P0107, P0108, P2228 or P2229 also set? —
Go to Applicable DTC Go to Step 3
3 1. Turn ON the ignition, with the engine OFF.
2. Compare the Boost Pressure parameter to the Barometric Pressure (BARO) parameter with
a scan tool.
Are both parameter within the range specified of
each other? 10 kPa (1.5
psi)
Go to Diagnostic Aids Go to Step 4
4 Determine the outside barometric pressure from
your location specified in the altitude vs barometric
pressure table. Refer to Altitude vs Barometric
Pressure.
Is the BARO parameter on the scan tool close to
the outside barometric pressure? —
Go to Step 5 Go to Step 7

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ISUZU KB P190 2007