RSU-32
< SERVICE INFORMATION >
SUSPENSION ARM
• Check the ball joint. Replace the suspension arm assembly if any
of the following conditions exist:
- Ball stud is worn.
- Joint is hard to swing.
- Play in axial direction is excessive.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten the nuts and bolts to specification. Refer to RSU-21, "
Component" .
• Perform the final tightening of the nuts and bolts for the links (rubber bushing) under unladen condition
(unladen condition means that the fuel tank, engine coolant and lubricants are at the full specification, and
the spare tire, jack, hand tools, and mats are in their designated positions) with the tires on level ground.
• Check the wheel alignment. Refer to RSU-23, "
Wheel AlignmentInspection" . Swinging force “A” : Refer to RSU-43, "
Ball Joint" .
Turning force “B” : Refer to RSU-43, "
Ball Joint" .
Vertical end play “C” : Refer to RSU-43, "
Ball Joint" .
SFA858A
RSU-34
< SERVICE INFORMATION >
FRONT LOWER LINK
• Check the ball joint. Replace the front lower link if any of the follow-
ing conditions exist:
- Ball stud is worn.
- Joint is hard to swing.
- Play in axial direction is excessive.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten the nuts and bolts to specification. Refer to RSU-21, "
Component" .
• Perform the final tightening of the nuts and bolts for the links (rubber bushing) under unladen condition
(unladen condition means that the fuel tank, engine coolant and lubricants are at the full specification, and
the spare tire, jack, hand tools, and mats are in their designated positions) with the tires on level ground.
• Check the wheel alignment. Refer to RSU-23, "
Wheel AlignmentInspection"
Swinging force “A” : Refer to RSU-43, "Ball Joint" .
Turning force “B” : Refer to RSU-43, "
Ball Joint".
Vertical end play “C” : Refer to RSU-43, "
Ball Joint" .
SFA858A
TF-18
< SERVICE INFORMATION >
ALL-MODE 4WD SYSTEM
LINE PRESSURE SWITCH
• With the transfer system design, control of the oil pressure provides the transmission of drive torque to the
front wheels. The main pressure to control the oil pressure is referred to as the line pressure.
• The line pressure switch determines whether or not adequate line pressure has built up under different oper-
ating conditions.
• The line pressure switch turns ON when line pressure is produced.
• The line pressure switch senses line pressure abnormalities and turns the 4WD warning lamp ON.
CLUTCH PRESSURE SWITCH
• The clutch pressure switch determines whether or not adequate clutch pressure has built up under different
operating conditions.
• The clutch pressure switch turns ON when clutch pressure is produced.
• The clutch pressure switch senses clutch pressure abnormalities and turns the 4WD warning lamp ON.
TRANSFER FLUID TEMPERATURE SENSOR
The transfer temperature sensor detects the transfer fluid temperature and sends a signal to the transfer con-
trol unit.
TRANSFER CONTROL UNIT
• Transfer control unit controls transfer control device by input signals of each sensor and each switch.
• Self-diagnosis can be done.
TRANSFER CONTROL DEVICE
The transfer control device changes the state of transfer assembly between 2WD, AUTO, 4H⇔4LO with the
2WD, AUTO, 4H and 4LO signals of 4WD shift switch.
NOTE:
• To shift between 4H⇔4LO, stop the vehicle, depress the brake pedal and shift the transmission selector to
the "N" position. Depress and turn the 4WD shift switch. The shift switch will not shift to the desired mode if
the transmission is not in "N" or the vehicle is moving. The 4LO indicator lamp will be lit when the 4LO is
engaged.
• Actuator motor and actuator position switch are integrated.
4WD SHIFT SWITCH AND INDICATOR LAMP
4WD Shift Switch
The 4WD shift switch allows selection from 2WD, AUTO, 4H or 4LO.
4WD Shift Indicator Lamp
• Displays driving conditions selected by 4WD shift switch with 2WD, AUTO and 4H indicators while engine is
running. (When 4WD warning lamp is turned on, all 4WD shift indicator lamps are turned off.)
• Turns ON for approximately 1 second when ignition switch is turned ON, for purpose of lamp check.
4LO Indicator Lamp
• Displays 4LO condition while engine is running. 4LO indicator lamp flashes if transfer gear does not shift
completely under 2WD, AUTO, 4H⇔4LO. (When 4WD warning lamp is turned on, 4LO indicator lamp is
turned off.)
• Turns ON for approximately 1 second when ignition switch is turned ON, for purpose of lamp check.
4WD WARNING LAMP
Turns ON or FLASH when there is a malfunction in 4WD system.
Also turns ON when ignition switch is turned ON, for purpose of lamp check. Turns OFF for approximately 1
second after the engine starts if system is normal.
4WD Warning Lamp Indication
Condition Content 4WD warning lamp
During self-diagnosis Indicates the malfunction position by number of flickers. Flickers at malfunction mode.
Lamp check*Checks the lamp by turning ON during engine starting. After
engine starts, it turns OFF if there are no malfunctions.ON
Malfunction in 4WD system*Turns ON to indicate malfunction. When ignition switch is
turned to “OFF” or the malfunction is corrected, it turns OFF.ON
When vehicle is driven with different
diameters of front and rear tiresFlickers once every 2 seconds.
Turns OFF when ignition switch is “OFF”.Flickers once every 2 sec-
onds.
TROUBLE DIAGNOSIS FOR SYMPTOMS
TF-111
< SERVICE INFORMATION >
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Dose 4WD shift indicator lamp keep flashing?
YES >> GO TO 2.
NO >> Inspection End.
2.CHECK SYSTEM FOR WAIT DETECTION SWITCH
Perform trouble diagnosis for wait detection switch system. Refer to TF-60, "
Wait Detection Switch".
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK SYSTEM FOR NEUTRAL-4LO SWITCH
Perform trouble diagnosis for neutral-4LO switch system. Refer to TF-54, "
Neutral-4LO Switch".
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4.SYMPTOM CHECK
Check again.
OK or NG
OK >> Inspection End.
NG >> GO TO 5.
5.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-35, "
Transfer Control Unit Input/Output Signal Ref-
erence Value".
OK or NG
OK >> GO TO 6.
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
6.CHECK TRANSFER INNER PARTS
1. Disassemble transfer assembly. Refer to TF-128, "
Disassembly and Assembly".
2. Check transfer inner parts.
OK or NG
OK >> Inspection End.
NG >> Repair or replace damaged parts.
4WD Warning Lamp Flashes RapidlyINFOID:0000000003532558
SYMPTOM:
While driving, 4WD warning lamp flashes rapidly.
NOTE:
Rapid flashing: 2 times/second
DIAGNOSTIC PROCEDURE
1.CHECK TIRE
Check the following.
• Tire pressure
• Wear condition
• Longitudinal tire size (There is no difference between longitudinal tires.)
OK or NG
OK >> GO TO 2.
NG >> Repair or replace damaged parts.
2.CHECK 4WD WARNING LAMP
Stop the vehicle and allow it to idle for a short period of time.
Does flashing stop?
TF-112
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
YES >> Inspection End.
NO >> GO TO 3.
3.CHECK TRANSFER FLUID TEMPERATURE
Perform trouble diagnosis for transfer fluid temperature system. Refer to TF-90, "
Transfer Fluid Temperature".
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4.SYMPTOM CHECK
Check again.
OK or NG
OK >> Inspection End.
NG >> GO TO 5.
5.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-35, "
Transfer Control Unit Input/Output Signal Ref-
erence Value".
OK or NG
OK >> Inspection End.
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
4WD Warning Lamp Flashes SlowlyINFOID:0000000003532559
SYMPTOM:
While driving, 4WD warning lamp flashes slowly. (When continuing to flash until turning ignition
switch OFF.)
NOTE:
Slow flashing: 1 time/2 seconds
DIAGNOSTIC PROCEDURE
1.CHECK TIRE
Check the following.
• Tire pressure
• Wear condition
• Longitudinal tire size (There is no difference between longitudinal tires.)
OK or NG
OK >> GO TO 2.
NG >> Repair or replace damaged parts.
2.CHECK TRANSFER FLUID TEMPERATURE
Perform trouble diagnosis for transfer fluid temperature system. Refer to TF-90, "
Transfer Fluid Temperature".
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK CLUTCH PRESSURE SWITCH
Perform trouble diagnosis for clutch pressure switch system. Refer to TF-92, "
Clutch Pressure Switch".
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4.SYMPTOM CHECK
Check again.
OK or NG
OK >> Inspection End.
WT-1
SUSPENSION
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SECTION WT
A
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ROAD WHEELS & TIRES
SERVICE INFORMATION ............................2
PRECAUTIONS ...................................................2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
2
PREPARATION ...................................................3
Special Service Tool .................................................3
Commercial Service Tool ..........................................3
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
4
NVH Troubleshooting Chart ......................................4
WHEEL ................................................................5
Inspection ..................................................................5
WHEEL AND TIRE ASSEMBLY .........................6
Balancing Wheels .....................................................6
Rotation .....................................................................7
LOW TIRE PRESSURE WARNING SYSTEM .....8
System Component ...................................................8
System Description ...................................................8
CAN COMMUNICATION ....................................10
System Description .................................................10
TROUBLE DIAGNOSIS .....................................11
Wiring Diagram- T/WARN - .....................................11
Terminal and Reference Value (BCM) ....................12
ID Registration Procedure .......................................12
Transmitter Wake Up Operation .............................14
CONSULT-II Function (BCM) ..................................15
Self-Diagnosis .........................................................15
How to Perform Trouble Diagnosis for Quick and
Accurate Repair .......................................................
17
Preliminary Check ...................................................18
Flash Code/Symptom Chart ....................................18
TROUBLE DIAGNOSIS FOR SELF-DIAG-
NOSTIC ITEMS .................................................
20
Data from Transmitter Not Being Received .............20
Transmitter Malfunction ...........................................20
Transmitter Pressure Malfunction ............................21
Vehicle Speed Signal ..............................................21
Ignition Signal ..........................................................22
TROUBLE DIAGNOSIS FOR SYMPTOMS ......23
Low Tire Pressure Warning Lamp Does Not Come
On When Ignition Switch Is Turned On ...................
23
Low Tire Pressure Warning Lamp Stays On When
Ignition Switch Is Turned On ...................................
23
Low Tire Pressure Warning Lamp Flashes When
Ignition Switch Is Turned On ...................................
24
Hazard Warning Lamps Flash When Ignition
Switch Is Turned On ................................................
25
"TIRE PRESSURE" Information in Display Unit
Does Not Exist .........................................................
25
ID Registration Cannot Be Completed ....................25
REMOVAL AND INSTALLATION .....................26
Transmitter (Pressure Sensor) ................................26
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
28
Road Wheel .............................................................28
Tire ..........................................................................28
WT-4
< SERVICE INFORMATION >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000003532688
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
WT-5WT-6WT-28WT-7—
—
WT-28
FFD-6, "
NVH Troubleshooting Chart
" (FFD),
RFD-7, "
NVH Troubleshooting Chart
" (RFD)
FA X - 4 , "
NVH Troubleshooting Chart
" (FAX),
FSU-4, "
NVH Troubleshooting Chart
" (FSU)
RAX-4, "
NVH Troubleshooting Chart
" (RAX),
RSU-4, "
NVH Troubleshooting Chart
" (RSU)
Refer to TIRES in this chart.
Refer to ROAD WHEEL in this chart.
BR-4, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED PARTS
Out-of-round
Imbalance
Incorrect tire pressure
Uneven tire wear
Deformation or damage
Non-uniformity
Incorrect tire size
DIFFERENTIAL
FRONT AXLE AND FRONT SUSPENSION
REAR AXLE AND REAR SUSPENSION
TIRES
ROAD WHEEL
BRAKE
STEERING
SymptomTIRESNoise× ××××× × × × × ××
Shake× ×××× × × × × ××
Vibration××××××
Shimmy× ×××××× × × × ××
Shudder× ×××× × × × × ××
Poor quality ride or
handling× ×××× × × × ×
ROAD
WHEELNoise×× × ××× ×××
Shake×× × ×× ×××
Shimmy, shudder×× × ×× ×××
Poor quality ride or
handling×× × ×× ×
WHEEL
WT-5
< SERVICE INFORMATION >
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WHEEL
InspectionINFOID:0000000003532689
1. Check tires for wear and improper inflation.
2. Check wheels for deformation, cracks and other damage. If
deformed, remove wheel and check wheel runout.
a. Remove tire from wheel and mount wheel on a tire balance
machine.
b. Set dial indicator as shown. Refer to WT-28, "
Road Wheel" .
3. Check front wheel bearings for looseness.
4. Check front suspension for looseness.
SFA975B