FSU-28
[AWD]
FRONT SUSPENSION ASSEMBLY
Revision: 2007 April2007 M35/M45
INSTALLATION
Installation is the reverse order of removal. For tightening torque, refer to FSU-26, "Components" .
Perform final tightening of each of parts (rubber bushing), under unladen conditions, which were removed
when removing front suspension assembly. Check wheel alignment. Refer to FSU-24, "
Wheel Alignment
Inspection" .
Adjust neutral position of steering angle sensor after checking wheel alignment. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
Check wheel sensor harness for proper connection. Refer to BRC-54, "WHEEL SENSOR" .
COIL SPRING AND SHOCK ABSORBER
FSU-29
[AWD]
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Revision: 2007 April2007 M35/M45
COIL SPRING AND SHOCK ABSORBERPFP:55302
Removal and InstallationNES000IU
REMOVAL
1. Remove tires from vehicle with a power tool.
2. Remove harness of wheel sensor from shock absorber. Refer to BRC-54, "
WHEEL SENSOR" .
CAUTION:
Do not pull on wheel sensor harness.
3. Remove brake hose bracket. Refer to BR-11, "
BRAKE TUBE AND HOSE" .
4. Remove the mounting nut on the upper side of stabilizer connecting rod with a power tool, and then
remove stabilizer connecting rod from transverse link.
5. Remove mounting nut and bolt on the lower side of shock absorber arm with a power tool, and then
remove shock absorber arm from transverse link.
6. Remove cotter pin of transverse link and steering knuckle, and then loosen nut.
7. Remove transverse link from steering knuckle so as not to damage ball joint boot using the ball joint
remover (suitable tool).
CAUTION:
Temporarily tighten the nut to prevent damage to threads and to prevent ball joint remover (suit-
able tool) from suddenly coming off.
8. Remove the mounting bolt on the upper side of shock absorber arm with a power tool, and then remove
shock absorber arm from shock absorber.
9. Remove the mounting nuts of shock absorber mounting bracket, then remove shock absorber from vehi-
cle.
INSTALLATION
Installation is the reverse order of removal. For tightening torque, refer to FSU-26, "Components" .
Perform final tightening of bolt and nut at the shock absorber arm lower side (rubber bushing) under
unladen conditions with tires on level ground. Check wheel alignment. Refer to FSU-24, "
Wheel Align-
ment Inspection" .
Adjust neutral position of steering angle sensor after checking wheel alignment. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
Check wheel sensor harness for proper connection. Refer to BRC-54, "WHEEL SENSOR" .
Disassembly and AssemblyNES000IV
DISASSEMBLY
CAUTION:
Do not damage shock absorber piston rod when removing components from shock absorber.
1. Install strut attachment [SST] to shock absorber and secure it in
a vise.
CAUTION:
When installing the strut attachment to shock absorber,
wrap a shop cloth around strut to protect it from damage.
SEIA0296E
TRANSVERSE LINK
FSU-33
[AWD]
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Revision: 2007 April2007 M35/M45
INSTALLATION
Installation is the reverse order of removal. For tightening torque, refer to FSU-26, "Components" .
Perform final tightening of bolts and nuts at the front suspension member installation position and the
shock absorber lower side (rubber bushing) under unladen conditions with tires on level ground. Check
wheel alignment. Refer to FSU-24, "
Wheel Alignment Inspection" .
Adjust neutral position of steering angle sensor after checking wheel alignment. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
FSU-34
[AWD]
UPPER LINK
Revision: 2007 April2007 M35/M45
UPPER LINKPFP:54524
Removal and InstallationNES000IX
REMOVAL
1. Remove tires from vehicle with a power tool.
2. Remove shock absorber. Refer to FSU-29, "
COIL SPRING AND SHOCK ABSORBER" .
3. Remove mounting nut and bolt with a power tool, and then remove upper link from steering knuckle.
4. Remove mounting nuts and bolts, and then remove upper link and stopper rubber from vehicle.
INSPECTION AFTER REMOVAL
Visual Inspection
Check the following:
Upper link and bushing for deformation, cracks or damage. Replace it if a malfunction is detected.
Ball joint boot for cracks or other damage, and also for grease leakage. Replace it if a malfunction is
detected.
Ball Joint Inspection
Manually move ball stud to confirm it moves smoothly with no binding.
Swing Torque Inspection
NOTE:
Before measurement, move ball stud at least ten times by hand to check for smooth movement.
Hook a spring balance at cutout on ball stud. Confirm spring bal-
ance measurement value is within specifications when ball stud
begins moving.
If it is outside the specified range, replace upper link assembly.
Rotating Torque Inspection
Attach mounting nut to ball stud. Make sure that rotating torque
is within specifications with a preload gauge [SST].
If it is outside the specified range, replace upper link assembly.
Axial End Play Inspection
Move tip of ball stud in axial direction to check for looseness.
If it is outside the specified range, replace upper link assembly.
INSTALLATION
Installation is the reverse order of removal. For tightening torque, refer to FSU-26, "Components" .
Perform final tightening of bolts and nuts at the vehicle installation position (rubber bushing) under
unladen conditions with tires on level ground. Check wheel alignment. Refer to FSU-24, "
Wheel Align-
ment Inspection" . Swing torque
: 0 - 2.0 N·m (0 - 0.2 kg-m, 0 - 17 in-lb)
Spring balance measurement
: 0 - 61.5 N (0 - 6.2 kg, 0 - 13.6 lb)
SEIA0523E
Rotating torque
: 0 - 2.0 N·m (0 - 0.2 kg-m, 0 - 17 in-lb)
SDIA1150E
Axial end play : 0 mm (0 in)
SERVICE DATA AND SPECIFICATIONS (SDS)
FSU-37
[AWD]
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Revision: 2007 April2007 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel Alignment (Unladen*)NES000IZ
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
Ball JointNES000J0
Wheelarch Height (Unladen*)NES000J1
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.Camber
Degree minute (Decimal degree)Minimum –1° 00′ (–1.00°)
Nominal –0° 15′ (–0.25°)
Maximum 0° 30′ (–0.50°)
Left and right difference 33′ (0.55°) or less
Caster
Degree minute (Decimal degree)Minimum 3° 05′ (3.08°)
Nominal 3° 50′ (3.83°)
Maximum 4° 35′(4.58°)
Left and right difference 39′ (0.65°) or less
Kingpin inclination
Degree minute (Decimal degree)Minimum 6° 30′ (6.50°)
Nominal 7° 15′ (7.25°)
Maximum 8° 00′ (8.00°)
Total toe-inDistanceMinimum 0 mm (0 in)
Nominal In 1 mm (0.04 in)
Maximum In 2 mm (0.08 in)
Angle (left wheel or right wheel)
Degree minute (Decimal degree)Minimum 0′ (0°)
Nominal In 3′ (0.05°)
Maximum In 6′ (0.10°)
Swing torqueTransverse link 0.5 - 3.6 N·m (0.06 - 0.36 kg-m, 5 - 31 in-lb)
Upper link 0 - 2.0 N·m (0 - 0.2 kg-m, 0 - 17 in-lb)
Measurement on spring balanceTransverse link 7.8 - 56.3 N (0.8 - 5.7 kg, 1.8 - 12.5 lb)
Upper link 0 - 61.5 N (0 - 6.2 kg, 0 - 13.6 lb)
Rotating torqueTransverse link 0.5 - 3.9 N·m (0.06 - 0.39 kg-m, 5 - 34 in-lb)
Upper link 0 - 2.0 N·m (0 - 0.2 kg-m, 0 - 17 in-lb)
Axial end play0 mm (0 in)
Tire s ize245/45R18
Front (Hf)USA 731 mm (28.78 in)
CANADA 732 mm (28.82 in)
Rear (Hr)USA 725 mm (28.54 in)
CANADA 726 mm (28.58 in)
SFA818A
GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
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GI
SECTION GI
Revision: 2007 April2007 M35/M45
Revision: 2007 AprilGENERAL INFORMATION
PRECAUTIONS .......................................................... 3
Description ............................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions Necessary for Steering Wheel Rotation
after Battery Disconnect ........................................... 3
OPERATION PROCEDURE ................................. 3
Precautions for Procedures without Cowl Top Cover ..... 4
General Precautions ................................................ 4
Precautions for Three Way Catalyst ......................... 5
Precautions for Fuel (Unleaded Premium Gasoline
Recommended) (VQ35DE Engine Models) ............. 6
Precautions for Fuel (Unleaded Premium Gasoline
Required) (VK45DE Engine Models) ....................... 6
Precautions for Multiport Fuel Injection System or
Engine Control System ............................................ 6
Precautions for Hoses .............................................. 7
HOSE REMOVAL AND INSTALLATION ............... 7
HOSE CLAMPING ................................................ 7
Precautions for Engine Oils ...................................... 7
HEALTH PROTECTION PRECAUTIONS ............. 7
Precautions for the Environment .............................. 8
Precautions for Air Conditioning ............................... 8
HOW TO USE THIS MANUAL ................................... 9
Description ............................................................... 9
Terms ....................................................................... 9
Units ......................................................................... 9
Contents ................................................................... 9
Relation between Illustrations and Descriptions .... 10
Components ............................................................ 11
SYMBOLS ............................................................ 11
How to Follow Trouble Diagnoses .......................... 12
DESCRIPTION .................................................... 12
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ............................................... 12
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION ....................................... 13
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................... 14How to Read Wiring Diagrams ............................... 16
CONNECTOR SYMBOLS ................................... 16
SAMPLE/WIRING DIAGRAM - EXAMPL - .......... 17
DESCRIPTION .................................................... 18
Abbreviations .......................................................... 24
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ......................................................................... 25
How to Check Terminal ........................................... 25
CONNECTOR AND TERMINAL PIN KIT ............ 25
HOW TO PROBE CONNECTORS ...................... 25
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................... 28
WORK FLOW ...................................................... 28
INCIDENT SIMULATION TESTS ........................ 28
CIRCUIT INSPECTION ....................................... 31
Control Units and Electrical Parts ........................... 36
PRECAUTIONS .................................................. 36
CONSULT-II CHECKING SYSTEM .......................... 37
Description .............................................................. 37
Function and System Application ........................... 37
Nickel Metal Hydride Battery Replacement ............ 38
Checking Equipment .............................................. 38
CONSULT-II Start Procedure .................................. 38
CONSULT-II Data Link Connector (DLC) Circuit .... 39
INSPECTION PROCEDURE .............................. 39
CIRCUIT DIAGRAM ............................................ 40
LIFTING POINT ......................................................... 41
Commercial Service Tools ...................................... 41
Garage Jack and Safety Stand and 2-Pole Lift ....... 41
Board-On Lift .......................................................... 42
TOW TRUCK TOWING ............................................. 43
Tow Truck Towing ................................................... 43
2WD MODELS .................................................... 43
AWD MODELS .................................................... 44
Vehicle Recovery (Freeing a Stuck Vehicle) ........... 44
FRONT ................................................................ 44
REAR .................................................................. 44
AUTOMATIC TRANSMISSION ........................... 45
TIGHTENING TORQUE OF STANDARD BOLTS .... 46
Tightening Torque Table ......................................... 46
IDX-7
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ALPHABETICAL INDEX
Refrigerant general precaution .......................... ATC-7
Refrigerant lines ............................................ ATC-150
Refrigerant pressure sensor ........... EC-704, EC-1424,
ATC-97
, ATC-166
Refrigeration cycle ........................................... ATC-20
Removal and installation (A/T) ........... AT-274, AT-278
Removal and installation (Transfer) .................... TF-44
Reverse interlock door mirror ........................... GW-94
Revolution sensor (A/T) ...................... AT-119, AT-263
Rocker cover(VK45DE) ................................... EM-199
Rocker cover(VQ35DE) ..................................... EM-53
Room lamp - See Interior lamp ......................... LT-266
ROOM/L - Wiring diagram ................................ LT-273
RP/SEN - Wiring diagram ................ EC-705, EC-1425
S
SAE J1979 - Service $01 - 09 ............. EC-54
, EC-756
SEAT - Wiring diagram ...................................... SE-99
Seat belt inspection ........................................... SB-32
Seat belt, front ................................................... SB-29
Seat belt, rear .................................................... SB-31
Seat, rear ......................................................... SE-173
Self-diagnosis (Transfer) .................................... TF-22
SEN/PW - Wiring diagram ............... EC-487, EC-1194
SHIFT - Wiring diagram ................................... AT-230
Shift lock system .............................................. AT-229
Shock absorber (rear) ..................................... RSU-10
Side air bag (satellite) sensor .......................... SRS-50
Side curtain air bag .......................................... SRS-47
Side trim .............................................................. EI-37
SMJ (super multiple junction) .......................... PG-109
Spark plug replacement ..................................... MA-27
Spark plug replacement(VQ35DE) .................... MA-20
Spark plug(VK45DE) ....................................... EM-191
Spark plug(VQ35DE) ......................................... EM-45
Specification value ............................. EC-143, EC-847
Speedometer ........................................................ DI-5
Spiral cable ...................................................... SRS-44
SROOF - Wiring diagram .................................. RF-13
SRS - See Supplemental Restraint System ...... SRS-5
SRS - Wiring diagram ...................................... SRS-13
SRS Trouble diagnoses ..................................... SRS-9
Stabilizer bar (rear) ......................................... RSU-17
Stall test (A/T) .................................................... AT-53
Standardized relay ........................................... PG-112
START - Wiring diagram ..................................... SC-9
Starter .................................................................. SC-8
Starting system .................................................... SC-8
Steering gear and linkage inspection ................ MA-36
Steering wheel and column ................... PS-10, PS-13
Steering wheel turning force .............................. PS-10
Stop lamp ......................................................... LT-242
Stop lamp switch ............................. EC-589, EC-1307
STSIG - Wiring diagram .................................. AT-109
Sun roof, electric ................................................ RF-10
Sunload sensor ............................. ATC-118, ATC-127
Sunroof .................................................. RF-24, RF-27
Sunshade ............................................................ EI-44
Supplemental Restraint System ....................... SRS-5
Supplemental restraint system - Wiring diagram ..........
SRS-13
Suspension ....................................................... MA-37
Symbols and abbreviations ...................... GI-11, GI-24
System readiness test (SRT) code ...... EC-60, EC-762
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Tachometer ........................................................... DI-5
Tail lamp ........................................................... LT-248
TCM circuit diagram ........................................... AT-52
TCM inspection table ......................................... AT-89
Thermostat(VK45DE) ....................................... CO-55
Thermostat(VQ35DE) ....................................... CO-29
Three way catalyst function (Bank 1) EC-380, EC-1089
Three way catalyst function (Bank 2) EC-380, EC-1089
Three way catalyst precautions ............................ GI-5
Three way catalyst(VK45DE) .......................... EM-183
Throttle control motor ....................... EC-610, EC-1329
Throttle control motor relay .............. EC-598, EC-1316
Throttle position sensor (TPS) .......... EC-219, EC-342,
EC-518
, EC-520, EC-631, EC-932, EC-1054, EC-1233,
EC-1235
, EC-1350
Throttle valve closed position learning . EC-86, EC-788
Tie-rod ............................................................... PS-19
Timing chain(VK45DE) ................................... EM-203
Timing chain(VQ35DE) ..................................... EM-66
Tire rotation ....................................................... MA-35
TLID - Wiring diagram ...................................... BL-209
Top tether strap child restraint ........................... SB-36
Torque converter installation ............. AT-277, AT-280
Torque convertor clutch solenoid valve AT-126, AT-128
TPS1 - Wiring diagram .................... EC-344, EC-1056
TPS2 - Wiring diagram ...................... EC-221, EC-934
TPS3 - Wiring diagram .................... EC-633, EC-1352
Transfer control unit inspection table ................. TF-20
TRNSCV - Wiring diagram ............................... BL-278
Trouble diagnoses .............................................. GI-12
Trunk lid ........................................................... BL-201
Trunk lid opener - See Trunk lid ...................... BL-207
TURN - Wiring diagram .................................... LT-216
Turn signal lamp ............................................... LT-212
Two trip detection logic ........................ EC-54, EC-756
Tyre pressure monitoring system - trouble diagnoses ..
WT-12
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Unified meter and A/C amp. ............................... DI-28
Upper link (front susp.) ..................... FSU-16, FSU-34
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Vacuum hose (brake system) ............................ BR-20
Valve clearance(VK45DE) .............................. EM-224
Valve clearance(VQ35DE) ................................ EM-94
Valve guide ..................................................... EM-109
Valve guide(VK45DE) ..................................... EM-243
CHASSIS AND BODY MAINTENANCE
MA-35
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Revision: 2007 April2007 M35/M45
RotationNLS00088
Follow the maintenance schedule for tire rotation service inter-
vals. Refer to MA-4, "
GENERAL MAINTENANCE" .
Do not include the spare tire when rotating the tires.
CAUTION:
When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
Be careful not to tighten wheel nut at torque exceeding the
criteria for preventing strain of disc rotor.
Use NISSAN genuine wheel nuts for aluminum wheels.
Checking Brake Fluid Level and LeaksNLS00089
If fluid level is extremely low, check brake system for leaks.
Checking Brake Lines and CablesNLS0008A
Check brake fluid lines and parking brake cables for improper
attachment, leaks, chafing, abrasions, deterioration, etc.
Changing Brake FluidNLS0008B
1. Drain brake fluid from each bleed valve.
2. Refill until new brake fluid comes out from each bleed valve.
Use same procedure as in bleeding hydraulic system to refill
brake fluid.
Refer to BR-10, "
Bleeding Brake System" .
Refill with recommended genuine Nissan Super Heavy Duty
Brake Fluid or equivalent DOT 3 (US FMVSS No. 116).
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Never reuse drained brake fluid.
Be careful not to splash brake fluid on painted areas.Tightening torque of wheel nut
: 108 N·m (11 kg-m, 80 ft-lb)
SMA829C
SBR451D
SBR389C
SBR419C