Engine Compartment ................................................... 8-2
General Checks ........................................................... 8-6
Checking the Engine Oil .............................................. 8-7 Checking the Engine Coolant..................................... 8-10
Checking the Battery .................................................. 8-13
Air Conditioning Care .................................................. 8-15
Changing the Climate Control Air Filter .. ....................8-16
Checking the Brake Fluid ............................................ 8-17
Checking the Clutch Fluid ........................................... 8-18
Checking the Automatic Transmission Fluid ..............8-18
Filling the Washer Reservoir....................................... 8-20
Windshield Wiper Blades ............................................ 8-21
Tail Gate Window Washer Flui d .................................8-23
Checking the Freeplay ................................................ 8-23
Checking Drive Belts .................................................. 8-24
Parking Brake Lever Stroke ....................................... 8-25
Tire .............................................................................. 8-25
8
DO-IT YOURSELF MAINTENANCE
8
8
DO-IT YOURSELF MAINTENANCE
3
I010B01P-GAT
DIESEL ENGINE (2.5 4D56)
1. Windshield washer fluid reservoir cap
2. Automatic transmission fluid level dipstick (If installed)
3. Engine oil filler cap 4. Engine oil level dipstick
5. Brake booster
6. Brake fluid reservoir
7. Engine coolant reservoir
8. Air cleaner 9. Power steering fluid reservoir
10.Battery
11.Fuse and relay boxI010B02P
8DO-IT YOURSELF MAINTENANCE
6GENERAL CHECKS
I020A03P-GAT Engine Compartment The following should be checked regu- larly:
o Engine oil level and condition
o Transmission fluid level and condi- tion
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks
(on or below components)
o Power steering fluid level and con-
dition
o Battery condition
o Air filter condition I030A03P-GAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tight-
ness
o Air cleaner filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare) I040A01P-GAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Light operation
o Windshield wiper operation
o Horn operation
o Defroster, heater operation
(and air conditioning, if equipped)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, in-
cluding clutch operation
o Automatic transmission operation,
including "Park" mechanism opera-tion
o Seat control condition and opera-
tion
o Seat belt condition and operation
o Sunvisor operation
8DO-IT YOURSELF MAINTENANCE
18
!
On a vehicle with the brake fluid warn- ing lamp, the brake fluid level is moni-tored by a float. When the brake fluid level falls to below the "MIN" mark, the brake fluid warning lamp lights up.
WARNING:
o Use only the specified brake fluid. Also, the additives in differentbrands may result in a chemical reaction when mixed together, so avoid mixing different brands ifpossible.
o Use extreme caution in filling
the brake fluid because it is toxicand corrosive, and it can harm your eyes and damage painted surface. If the fluid gets in youreyes, flush your eyes with clean water.
CHECKING THE AUTOMATIC TRANSMISSION FLUID
I120A02P-GAT (If installed) Transmission fluid in the automatic transmission should be changed at those intervals specified in the ve- hicle maintenance schedule in Sec-tion 6. NOTE: Automatic transmission fluid is a red color. As driving distance in- creases, the fluid color turns dark-ish red gradually. It is a normal condition and you should not judge the need to replace basedupon the changing color.You must replace the automatictransmission fluid in accordance with intervals specified in the ve- hicle maintenance schedule in sec-tion 6.CHECKING THE CLUTCH FLUID
I110A01P-GAT (If installed) In the case of vehicles with the hy- draulic operating clutch, the reservoir for the clutch fluid also serves as the reservoir for the brake fluid. See theparagraph on the brake fluid.
8
DO-IT YOURSELF MAINTENANCE
19
3. Confirm if the fluid level is in the
“HOT” range on the level gauge. If the fluid level is lower, add thespecified fluid from the fill hole. If the fluid level is higher, drain the fluid from the drain hole.
4. If the fluid level is checked in cold condition[fluid temperature 20~30°C(68~86°F)], add the fluid to the “COLD” line and then recheck the fluid level according to the abovestep 2. Full mark
I120D04P-GAT
To Check the transmission Fluid Level
The automatic transaxle fluid level
should be checked regularly.
Keep the vehicle on level ground with
the parking brake applied and check the fluid level according to the follow- ing procedure.
1. Place the shift lever in N(neutral) position and confirm the engine is running at normal idle speed.
2. After the transaxle is warmed up sufficiently [fluid temperature70~80°C (158~176°F)], for example by 10 minutes usual driving, movethe shift lever through all positions then place the shift lever in N(neutral) or P(park) position. D060A01P
I120D02P
!
I120B04P-GAT Recommended Fluid Your Hyundai automatic transmission is specially designed to operate with MOBIL DEXRON-II, DIAMOND ATF SP-I or JWS 3309 type fluid. I120C02P-GAT Automatic transmission fluid capacity The fluid capacity of the automatic transmission will be found on page9-5.
WARNING:
The transmission fluid level should be checked when the engine is at normal operating temperature. Thismeans that the engine, radiator, exhaust system etc., are very hot. Exercise great care not to burnyourself during this procedure.
Good
9
VEHICLE SPECIFICATIONS
5
J060A09P-GAT QUANTITY (LITER)
Minibus, Van : 1.3 0.8
Minibus : 13, Van : 10, Truck : 7.2As requiredAs required
Minibus, Van : 2.6, Truck : 1.7 As required
OIL & GREASE STANDARD
HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) MOBIL DEXRON-II, DIAMOND ATF SP-I or JWS 3309 DIAMOND ATF SP II PSF-3HIGH QUALITY ETHYLENE GLYCOL BASE FORALUMINUM RADIATORSAE J 1703 EQUIVALENTSAE J310a, MULTI-PURPOSE GREASE NLGI-2 OREQUIVALENT.API GL-4 (MS517-15) : SAE 90, 140API GL-5 (MS517-15) : SAE 80
ITEMS
MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL TRANSFER CASE OIL POWER STEERING OIL COOLANTCLUTCH & BRAKE FLUIDFRONT, REAR WHEEL BEARINGREAR AXLE STEERING GEAR BOX
GASOLINE DIESEL
GASOLINE
DIESEL 2.4
2.6 N/A : 2.0 2.5 4D56 : 2.22.5 CRDi : 3.2 7.53
2.6 N/A(long van): 8.5 2.6 N/A: 7 2.5 4D56 (2WD) : 7.92.5 4D56 (4WD) : 9.832.5 CRDi (2WD) : 8.32.5 CRDi (4WD) : 11.7
10INDEX
2
A ADJUSTABLE FRONT SEATS .................................. 1-32
AIR CONDITIONING CARE .......................................8-15
AIR CONDITI ONING SYSTEM .................................. 2-44
ALTIMETER ............................................................... 2-18
ANTENNA .................................................................. 2-73
ANTI-LOCK BRAKE SYSTEM ................................... 3-24
APPEARANCE CARE ................................................. 5-2
ASHTRAY .................................................................. 2-36
AUDIO FAULT CODE ................................................. 2-70
AUDIO SYSTEM Cassette Tape Player Operation (H240, H280)...................................................................... 2-54, 2-65
Compact Disc Player Operation (H260, H280) ...................................................................... 2-59, 2-67
Stereo Radio Operation (H240, H260, H280)
............................................................ 2-51, 2-56, 2-62
AUTOMATIC TRANSMISSION ..................................3-10
AUTOMATIC TRANSMISSION FLUID .......................8-18
AUXILIARY SEAT ...................................................... 1-38BBATTERY
................................................................... 8-13
BEFORE STARTING THE ENGINE ............................ 3-3
BI-LEVEL HEATING ................................................... 2-42
BLEEDING THE FUEL SYSTEM ............................. 4-21
BRAKE FLUID ............................................................ 8-17
BRAKE PEDAL .......................................................... 3-22
BRAKE SYSTEM ....................................................... 3-20
BULB WATTAGE ....................................................... 4-38
CCARE OF CASSETTE TAPES .................................. 2-72
CARE OF DI SC .......................................................... 2-71
CARRYING CHILDREN .............................................. 1-16
CATALYTIC CONVERTER ....... ................................... 7-3
CENTRAL DOOR LOCKS ..... .....................................1-15
CHANGING A FLAT TIRE ........................................... 4-7
CHANGING AND REPLACING FUSES .....................4-27
CHANGING THE CLIMATE CONTROL AIR FILTER . 8-16
CHECKING THE DRIVE BELTS ................................ 8-24
CHECKING THE FREEPLAY .....................................8-23
CHILD PROTECTION SLIDE DOOR ..........................1-16
CHILD RESTRAINT SYSTEM .................................... 1-46
CIGARETTE LIGHTER ............................................... 2-27
CLIMATE CONTROL AIR FILTER ............................. 2-47
CLUTCH FLUID .......................................................... 8-18