2007 Hyundai H-1 (Grand Starex) Engine

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3. Confirm if the fluid level is in the
“HOT” range on the level gauge. If the fluid level is lower, add thespecified fluid from the fill hole. If the fluid level is higher, drain the fluid from the drain hole.
4. If the fluid level is checked in cold condition[fluid temperature 20~30°C(68~86°F)], add the fluid to the “COLD” line and then recheck the fluid level according to the abovestep 2. Full mark
I120D04P-GAT
To Check the transmission Fluid Level
The automatic transaxle fluid level
should be checked regularly.
Keep the vehicle on level ground with
the parking brake applied and check the fluid level according to the follow- ing procedure.
1. Place the shift lever in N(neutral) position and confirm the engine is running at normal idle speed.
2. After the transaxle is warmed up sufficiently [fluid temperature70~80°C (158~176°F)], for example by 10 minutes usual driving, movethe shift lever through all positions then place the shift lever in N(neutral) or P(park) position. D060A01P
I120D02P
!
I120B04P-GAT Recommended Fluid Your Hyundai automatic transmission is specially designed to operate with MOBIL DEXRON-II, DIAMOND ATF SP-I or JWS 3309 type fluid. I120C02P-GAT Automatic transmission fluid capacity The fluid capacity of the automatic transmission will be found on page9-5.
WARNING:
The transmission fluid level should be checked when the engine is at normal operating temperature. Thismeans that the engine, radiator, exhaust system etc., are very hot. Exercise great care not to burnyourself during this procedure.
Good

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20
!WARNING:
The cooling fan is controlled by engine coolant temperature and may sometimes operate even when theengine is not running. Use extreme caution when working near the blades of the cooling fan, so thatyou are not injured by a rotating fan blade. As the engine coolant tem- perature decreases, the fan will au-tomatically shut off. This is a nor- mal condition.
FILLING THE WASHER RESERVOIR
I130A02P-GAT The washer fluid reservoir supplies
fluid to the windshield washer sys- tem.
A good quality washer fluid should be
used to fill the washer reservoir. Thefluid level should be checked more frequently during bad weather or whenever the washer system is inmore frequent use.
!WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. Highpressure pump, rail, injectors and high pressure pipes are subject to high pressure even after the enginestopped. The fuel jet produced by fuel leaks may cause serious injury, if it touch the body. People usingpacemakers should not move than 30cm closer to the ECU or wiring harness within the engine roomwhile engine is running, since the high currents in the Common Rail system produce considerable mag-netic fields. I130A01P

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21
!
WINDSHIELD WIPER BLADES
CAUTION:
o Do not operate the wipers on dry glass. This can result in more rapid wear of the wiper blades and may scratch the glass.
o Keep the blade rubber out of contact with petroleum productssuch as engine oil, gasoline, etc.
G080A02A-AAT The wiper blades should be carefully
inspected from time to time and cleaned to remove accumulations ofroad film or other debris. To clean the wiper blades and arms, use a clean sponge or cloth with a mild soap ordetergent and water. If the wipers continue to streak or smear the glass, replace them with genuine Hyundaireplacement parts or their equivalent. HEF119
CAUTION:
o Radiator antifreeze (engine cool- ant) should not be used in thewasher system because it will damage the car’s finish.
o The washer lever should not be pulled and the washer should not be operated if the washerreservoir is empty. This can dam- age the washer fluid pump.
!
!WARNING:
o Windshield washer fluid agents contain some amounts of alcohol and can be flammable under cer- tain circumstances. Do not allow sparks of flame to contact thewasher fluid or the washer fluid reservoir. Damage to the vehicle or its occupants could occur.
o Windshield washer fluid is poi- sonous to humans and animals.Do not drink windshield washerfluid. Serious injury or death could occur.

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DO-IT YOURSELF MAINTENANCE
23TAIL GATE WINDOW WASHER FLUID
I140A02P-GAT (Minibus/Van) (If installed) After opening the cover of quarter trim panel which is located on the left side of quarter trim, check the fluid level. If the fluid level is low, refill the washerfluid. HSRFL140CHECKING THE FREEPLAY
G150A01A-GAT Steering Wheel To check the steering wheel freeplay, stop the car with the wheels pointed straight ahead and gently move the steering wheel back and forth. Usevery light finger pressure and be sen- sitive to changes in resistance that mark the limits of the freeplay. If thefreeplay is greater than specified, have it inspected by your Hyundai dealer and adjusted or repaired if necessary. 30 mm (1.18 in.)
G160A01A-GAT Clutch Pedal With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedal freeplay. The freeplay should be withinthe limits specified in the illustration. If it is not, have it inspected by your Hyundai dealer and adjusted or re-paired if necessary. 6 ~ 13 mm (0.24 ~ 0.51 in.)
HSROM109 G160A01E

8DO-IT YOURSELF MAINTENANCE
24CHECKING DRIVE BELTS
G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE
G180A01L
45.1 mm (1.78 in.)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times andthen hold it down with a force of about 490N (50 kg, 110 lbs). The brake pedal clearance is the distance fromthe top surface of the brake pedal to the asphalt sheeting under the floor mat. If the brake pedal clearance isnot within the limits specified in the illustration, have it inspected by your Hyundai dealer and adjusted or re-paired if necessary.
G170A01A-GAT Brake Pedal With the engine off, press down on the brake pedal several times to reducethe vacuum in the brake booster.Then, using your hand, press downslowly on the brake pedal until you feel a change in resistance. This is the brake pedal freeplay. The freeplayshould be within the limits specified in the illustration. If it is not, have it inspected by your Hyundai dealer andadjusted or repaired if necessary.
3 ~ 8 mm (0.12 ~ 0.31 in.)
G160A01E G190A01P-GAT
G190D01P-1
Diesel (2.5 CRDi)
Diesel (2.5 4D56)
HSM396-1
Gasoline
Auto tensioner pulley COMP.pulley
Engine pulley
Power steering pulley
Generator pulley
Generator pulley Crankshaftpulley
COMP.pulley
Tensionpulley
Water pump pulley
Power steering pulley
Generator pulley
Idler pulleyWater pump pulley
Idler pulley COMP.pulley
Powersteeringpulley Autotensioner
Crankshaft pulley Idler pulley

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Pull the parking brake lever all the way up to check the number of "clicks" that the ratchet makes. One click repre-sents a lever movement of one notch. The lever should move the specified number of notches for normal brakeapplication. Parking brake lever stroke; If the parking brake lever stroke is not within the standard range(5 to 7notches), have the brake lever ad- justed at an authorized HYUNDAI dealer. D030A01P
TIRE
I150A04P-GAT Tire condition Check the tires for cuts, cracks and other damage. Replace the tires if there are deep cuts or cracks. Also check each tire for pieces of metal orpebbles.The use of worn tires can be verydangerous because of the greater chance of skidding or hydroplaning. The tread depth of the tires mustexceed 1.6 mm (0.06 in.) in order for the tires to meet the minimum re- quirement for use. If there are belt-line wear indicators on the tires, they will appear in six places on the surface of the tirethereby indicating that the tire no 1.6 mm (0.06 in.)
I090A01A
Wear indicator
Drive belts should be checked periodi-
cally for proper tension and adjusted ifnecessary. At the same time, belts should be examined for cracks, wear, fraying or other evidence of deteriora-tion and replaced if necessary. Belt routing should also be checked to
be sure there is no interference be-tween the belts and other parts of the engine. After a belt is replaced, the new belt should be adjusted againafter two or three weeks to eliminate slack resulting from initial stretching after use.
NOTE: The drive belt tension for diesel
engine (2.5 CRDi only) is adjusted automatically.PARKING BRAKE LEVER STROKE
I230A01P-GAT

Measurement................................................................ 9-2
Engine ........................................................................... 9-3
Lubrication Chart .......................................................... 9-4
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VEHICLE SPECIFICATIONS
9

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VEHICLE SPECIFICATIONS
3ENGINE
J040A06P-GAT J050A02P-GPT ELECTRICAL 2.5 4D56
2,476 cc
20.5
Elec.:ATDC 9°±1°
Mech.:ATDC 7°±1° (A tropical region)
Mech.:ATDC 9°±1°
(Except a tropical region) 750 ± 100
ITEMS Engine typeTotal displacement Compression ratio Firing order Injection (or Ignition) timingIdle speed (RPM) 2.6 N/A
2,607 cc
22
1 - 3 - 4 - 2
ATDC 5°
850 ± 100DIESEL
GASOLINE (Minibus/Van) 12V-68AH MF
13.5V-110A12V-1.2 kw
* FOR USE ONLY IN COLD AREA
GASOLINE 2.4 DOHC
2,351 cc 10

BTDC 8°± 5° 750 ± 100
2.5 CRDi
2,497 cc
17.6
-
800 ± 100
ITEMS Bateria Alternador Motor arranque DIESEL
12V-90AH MF, 100AH MF*
12V- 2.2kw
2.5 CRDi 4D56 TCI(With A/CON) 4D56 TCI(Without A/CON) 12V-110A 12V-110A
12V-75A