DO-IT-YOURSELF MAINTENANCE 6- 21
G190B01TB-GAT CHECKING DRIVE BELTS (Diesel) At the scheduled maintenance inspec- tion, belts should be examined forcracks, wear, fraying or other evidence of deterioration and replaced if neces- sary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine.
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SG200A1-E FUSIBLE LINKS The fusible link prevents damage to the wiring harness in the event of an elec-trical system malfunction. Failure of a fusiblelink is indicative of a serious overload condition having occurred andtherefore the electrical system should be checked by a Hyundai authorised repairer before a replacement link isfitted.
WARNING:
Under no circumstances should afusible link be replaced with any- thing other than a new link of the same rating. The use of higher ratedlinks or other means of connecting the circuit will create a potential fire hazard.G200B01E-EAT INDIVIDUAL CIRCUIT FUSES The fuse box containing the individual circuit fuses will be found in the back-side of multi box located in the right side of driver. The multi box is removed by pulling lightly and then releasing the lid.A fuse rating grid will be found on the reverse side of the cover. In the event of fuse failure, the fuse should be re-placed with one of equivalent rating. A fuse removal tool is provided within the fuse box to facilitate replacement. HTB180-D
A/C comp.
Water pump pulley
G190B01TB
Alternator Power steering pump
Tensioner
Crankshaft pulley
6- 22 DO-IT-YOURSELF MAINTENANCE
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o If battery electrolyte is spilled onto
skin or into eyes, the effected area must be flushed with copiousamounts of water and medical assis- tance sought.
o If battery electrolyte is ingested, copious amounts of water or milkfollowed by an ant-acid (raw egg or milk of magnesia) must be drunk.Vomiting should not be induced and medical assistance must be sought.
o Batteries must only be charged in well venti-lated areas from whichnaked lights or sources of sparks are excluded.
o Ensure that children, pets or other unauthorised persons are kept awayfrom batteries.
o Do not allow anything to bridge the positive (+) and negative (-) termi-nals of the battery.
o Never invert the battery. The battery fitted during production is of the "Maintenance Free" type.
SG210A1-E BATTERY MAINTENANCE
WARNING:
Motor vehicle batteries contain sulphuric acid which is corrosive and poisonous. Hydrogen gas isemitted from the battery which is explosive when combined with oxy- gen. The following precautions mustbe strictly observed to avoid per- sonal injury or damage to the ve- hicle.
HTB165
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HTB223
WARNING:
The use of replacement fuses having a higher rating than specified or othermeans of connecting the circuit will create a potential fire hazard.
In the event of a replacement fuse failing shortly after installation a mal-function within the circuit protected by that fuse is indicated. The circuit should be checked by a Hyundai authorisedrepairer at the first available opportu- nity.
DO-IT-YOURSELF MAINTENANCE 6- 23
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SG220A1-E ELECTRIC COOLING FANS
WARNING:
The cooling fan is controlled by en- gine coolant temperature and maysometimes operate even when the engine is not running. Use extreme caution when working near theblades of the cooling fan so that you are not injured by a rotating fan blade. As the engine coolant tem-perature decreases, the fan will auto- matically shut off. This is a normal condition. The engine cooling fan should operate before the temperature gauge reachesthe upper portion of the scale and the condenser fan should operate when- ever the air conditioning is in use. SG230B1-E POWER STEERING HOSES Power steering hoses should be checked for damage, deterioration and leakage at each service.
NOTE: Grinding noise from power steering pump may be heard immediately after the engine is started in extremelycold condition (below -4°F). If the noise stops during warm up, there is no abnormal function in the system.This is due to a power steering fluid characteristic in extremely cold con- ditions. FLUID RECOMMENDATION Only automatic transmission fluid meet- ing the specification of Dexron 2 should be used in the power steering system.SG230A2-E POWER STEERING FLUID LEVEL The power steering fluid level should be checked daily.To check the power steering fluid level, be sure the ignition is "OFF", then check to make certain that the powersteering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir.
HTB163
6- 24 DO-IT-YOURSELF MAINTENANCE
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G290A01FC-EAT HEADLIGHT AIMING ADJUST- MENT Before performing aiming adjustment, make sure of the following.
1. Keep all tyres inflated to the correct
pressure.
2. Place the vehicle on level ground and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 118 in.(3,000 mm) from the test wall.
3. See that the vehicle is unloaded
(except for full levels of coolant,engine oil and fuel, and spare tyre, jack, and tools).
4. Clean the head lights lens and turn on the headlight (low beam).
WARNING:
Be sure to carefully wipe away any water drained out in this manner, because the fuel mixed in the water might be ignited and result in a fire. Extracting air in the fuel filter If you drove until you have no fuel left or if you replaced the fuel filter, be sure to extract air in the fuel system as it makes you difficult to start the engine.
1) Remove the air extract nozzle cap on the fuel filter.
2) Pump up and down until the fuel flows out of the plug opening.
NOTE: Use cloths when you extract air so that the fuel is not sprayed around.Clean the fuel around the fuel filter or the injection pump before starting the engine to prevent fire. Finally,check each part if the fuel is leaking.
HTB287
G300A02TB-EAT REMOVAL OF WATER FROM THE FUEL FILTER(DIESEL ENGINE) If the fuel filter warning lamp illuminates during driving, it indicates that waterhas accumulated in the fuel filter. If this occurs, remove the water as described. NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorised Hyundai dealer.
DO-IT-YOURSELF MAINTENANCE 6- 27
G270B01TB-GAT Front Turn Signal light / Position Light
1. Disconnect the power cord from the
bulb.
2. Replace to the new bulb. HTB285G270C01TB-GAT Luggage Compartment Light
HTB282
1. Remove the cover with a (-) driver.
2. Disconnect the power cord.
3. Replace to the new bulb. HTB283
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6. Remove the protective cap from the
replacement bulb and install the new bulb by matching the plastic basewith the headlight hole. Install the dust cover after retightening the bulb spring and reconnect the power cord.
7. Use the protective cap and carton to dispose of the old bulb.
8. Check for proper headlight aim.
WARNING
The halogen bulb contains gas un-der pressure and if impacted couldshatter, resulting in flying fragments. Always wear eye protection when servicing the bulb. Protect the bulbagainst abrasions or scratches and against liquids when lighted. Turn on the bulb only when installed in aheadlight. Replace the headlight if damaged or cracked. Keep the bulb out of the reach of children and dis-pose of the used bulb with care.
DO-IT-YOURSELF MAINTENANCE 6- 33
G200E01TB
G200E02TB-GAT Inner Panel
FUSE RATING
10A 10A10A15A10A10A 20A 15A10A 20A 10A 15A20A10A10A10A 30A 15A10A15A15A15APROTECTED COMPONENTS
Air conditioner
Stop/Tail Light (LH) A/Bag IndicatorAudio, Electronic Outside Mirror
Turn signal Light, Back-up Light
Stop/Tail Light (RH)Cluster
Power outlet PCM, ABS controlAir BagDoor Lock System, SunroofRear Wiper Motor
Start Relay, 9oTheft alarm system Seat Warmer Rear window DefrosterECM
Hazard Warning Light, ETACM Front Wiper Motor Rear Fog Light
Fog light, ETACM, Power Window, Headlight leveling Device
Blower, SunroofRear window DefrosterHeadlight (RH)Front Fog Light
High Beam Light Indicator, Headlight (LH) Room Lamp, Audio, Cluster
DESCRIPTION
A/C SW
TAIL LH
A/BAG IND
AUDIO
T/SIG
TAIL RH
CLUSTER
P/OUTLET ECU 1
A/BAG
D/LOCK
RR/WPR STARTS/HTD
HTD MIR ECU2
STOP
HAZARD
FRT WPR R/FOG
IGNITION BLOWER PR HTD
H/LP RH F/FOG
H/LP LH
POWER CONN & R/LP
8- 4 CONSUMER INFORMATION
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I050A01TB-EAT TYRE CHAINS Tyre chains, if necessary, should be installed on the front wheels. Be surethat the chains are the proper size and that they are installed in accordance with the manufacturer's instructions.To minimize tyre and chain wear, do not continue to use tyre chains when they are no longer needed.
SI030A2-E SNOW TYRES If it is desired to fit snow tyres to the vehicle, it must be ascertained that theoriginal size and load carrying capacity are met by the replacement tyres. When using snow tyres, the vehicle shouldnot be driven at speeds in excess of 60 MPH.
I060A01FC-EAT TYRE ROTATION The tyre wear characteristics will vary between each tyre dependant upon the conditions of use. It is normal for the front tyres to wear more rapidly thanthose fitted to the rear of the vehicle and therefore tyre rotation will provide a means of helping to ensure an evenwear rate across the tyre set. For ve- hicles fitted with radial ply tyres, rota- tion should be confined to front to reartyre alternation. It is not recommended that radial ply tyres be rotated from side to side.
WARNING:
o When driving on roads covered with snow or ice, drive at lessthan 20 mph (30 km/h).
o Use the SAE "S" class or wire &
plastic chains.
o Don't use the tyre chains in 185/ 55R 15 tyre to prevent body dam-age.
o If you have noise caused by chains contacting the body, retighten thechain to avoid contact with thevehicle body.
o Retighten the chains to prevent
from a body damage after driving0.3 ~ 0.6 miles (0.5 ~ 1 km) with equipping chains.
HA1409Spare tyre
Full size spare tyre Temporary spare tyre
CONSUMER INFORMATION 8- 5
SI060B2-E TYRE REPLACEMENT
Wear indicator
0.06 in. (1.6 mm)
HGK248
NOTE:
o Do not use the temporary spare
tyre for tyre rotation.
o Aluminium wheels which are not
supplied as Original Equipment should not be mixed on the same vehicle with the original steelwheels. However, it is acceptable that the steel spare wheel be used in conjunction with Original Equip-ment aluminium wheels since the offset of both wheels is compat- ible. Radial and cross ply tyresshould not be mixed on the same vehicle.
SI060A1-E TYRE BALANCING Incorrect tyre balance will cause steer- ing vibration and uneven tyre wear. The vehicle tyres are balanced during pro-duction but may need further balancing throughout the life of the tyres. It is recommended that the tyres bebalanced on the car for best results and that the tyres are balanced whenever they have been removed from the wheelfor repair. Tyres must be replaced when the wearindicators appear as a solid bar acrossthe tyre tread. At this point, the remain- ing tread depth will be approximately 0.06 in.(1.6 mm). In addition to this, thetyre must be replaced if any portion of the tread has become bald or if there are any lumps, bulges or deep cuts in thesidewalls or tread. Replacement tyres must be of the rec- ommended size and rating and shouldbe of the same manufacture and tread pattern on each axle.
!WARNING:
Tires degrade over time, even when they are not being used. Regardless of the remaining tread, it is recom- mended that tires generally be re-placed after six (6) years of normal service. Heat caused by hot climates or frequent high loading conditionscan accelerate the aging process. Failure to follow this warning can result in sudden tire failure, whichcould lead to a loss of control and an accident involving serious injury or death.