2007 FORD SUPER DUTY transmission

Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 50°F (10°C).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 150°F-170°F (66°C-77°C) on a level surface. The normal
operating temperature can be reached after approximately 20 miles (30
km) of driving.
You can check the fluid without driving if the ambient temperature is
above 50°F (10°C). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (150°F-170°F
[66°C-77°C]).
The transmission fluid should be in
this range if at ambient temperature
(50°F-95°F [10°C-35°C]).
High fluid level
Fluid levels above the safe range
may result in transmission failure.
An overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick handle and also in the
Maintenance Product Specifications and Capacitiessection in this
chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 1/2 pint (250 ml) increments through the filler
tube until the level is correct.
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If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
Automatic transmission fluid filter (if equipped)
The TorqShift automatic
transmission is equipped with a
serviceable external fluid filter
mounted on the frame rail. Refer to
thescheduled maintenance
informationfor service intervals.
To replace the transmission filter:
1. Shut off the engine.
2. Unscrew filter housing.
3. Replace filter with a new authorized Motorcraft filter element. Refer to
theMotorcraft part numberschart in this chapter.
4. Reinstall housing and check transmission fluid level using procedure in
this section.
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Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at the
bottom of the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer toMaintenance
Product Specifications and Capacitiesin this chapter.
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MOTORCRAFT PART NUMBERS
Component 5.4L V8 engine 6.8L V10 engine
Air filter element FA-1754 FA-1782
Fuel filter FG-1011 FG-1011
Oil filter FL-820-S FL-820-S
PCV valve
1
Battery (Standard) BXT-65-650 BXT-65-650
Battery (Optional) BXT-65-750 BXT-65-750
Spark plugs-platinum
2
Remote Automatic
Transmission Filter3FT-145 FT–145
1The PCV valve is a critical emission component. It is one of the items
listed in thescheduled maintenance informationand is essential to
the life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
3Also available with 6.0L Diesel engine/TorqShift transmission. Part
number is FT-145.
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Item Capacity Ford part nameFord part number /
Ford specification
Hinges, latches, striker
plates, fuel filler door
hinge and seat tracks— Multi-Purpose GreaseXG–4 or XL-5 /
ESB-M1C93–B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 / None
Transmission / parking
brake linkages and
pivots, brake and clutch
pedal shaft (if
equipped)—Motorcraft Premium
Long-Life GreaseXG-1-C or XG-1-K /
WSD-M1C227-A
Power steering fluidFill to FULL
COLD range on
dipstickMotorcraft MERCON
AT FXT-2-QDX / MERCON
Transfer case fluid 2.0 quarts (1.9L)Motorcraft MERCON
AT FXT-2-QDX / MERCON
Manual transmission
fluid5.8 quarts (5.5L)
4
Motorcraft MERCON
AT FXT-2-QDX / MERCON
Automatic transmission
fluid
3
17.5 quarts
(16.6L)
5(includes
remote filter
element change)Motorcraft MERCONSP
AT FXT-6–QSP / MERCON
SP
Windshield washer fluid 4.25 quarts (4.0L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32–A /
WSB-M8B16–A2
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1Add 8 oz. (236 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford Specification
EST-M2C118–A for complete refill of limited slip axles. Ford design rear axles contain a synthetic
lubricant that does not require changing unless the axle has been submerged in water. Dana rear
axles also contain a synthetic lubricant but do require a change. Refer to yourscheduled
maintenance informationfor change intervals on Dana rear axles.2Add the coolant type originally equipped in your vehicle.3Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are
indicated on the dipstick handle. Check the container to verify the fluid being added is of the
correct type. Refer to yourscheduled maintenance informationto determine the correct service
interval.
MERCON, MERCONV and MERCONSP are not interchangeable. DO NOT mix
MERCON, MERCONV and MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause transmission damage. Use of
a transmission fluid other than the recommended fluid may cause transmission damage.4Service refill capacity is determined by filling the transmission to the bottom of the filler hole with
the vehicle on a level surface. The 6–speed manual transmission is equipped with an in-tank cooler.
Verify the fluid level after operating vehicle to ensure correct fluid level.5Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.6Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.
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1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a transmission/transaxle code on the vehicle Safety
Compliance Certification Label. The following table tells you which
transmission or transaxle each code represents.
Code Description
5 Six-speed manual, Dana (ZF S6–650)
7 Six-speed manual, Dana (ZF M6HD-W)
T Five-speed automatic, TorqShift (gas engines)
B Five-speed automatic, TorqShift (diesel engine)
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A
Accessory delay ..........................61
Air cleaner filter .......287–288, 290
Air conditioning ..........................39
Airbag supplemental restraint
system ................................110–111
and child safety seats ............112
description ..............................111
disposal ....................................114
driver airbag ............................113
indicator light .........................114
operation .................................113
passenger airbag .....................113
passenger deactivation
switch ......................................115
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................264
Anti-lock brake system
(see Brakes) ......................174–175
Audio system
(see Radio) ......................20, 22, 27
Automatic transmission ............178
driving an automatic
overdrive .................................180
fluid, adding ............................283
fluid, checking ........................283
fluid, refill capacities ..............291
Auxiliary power point .................59
Axle
refill capacities ........................291
traction lok ..............................178
B
Battery .......................................262
acid, treating emergencies .....262
jumping a disabled battery ....230maintenance-free ....................262
replacement, specifications ...290
servicing ..................................262
BeltMinder...............................106
Brakes ........................................174
anti-lock ...........................174–175
anti-lock brake system (ABS)
warning light ...........................175
fluid, checking and adding ....282
fluid, refill capacities ..............291
parking ....................................176
shift interlock ..........................178
trailer .......................................161
Break-in period .............................5
Bulbs ............................................48
C
Capacities for refilling fluids ....291
Cassette tape player .............20, 22
Cell phone use ..............................7
Child safety restraints ..............120
child safety belts ....................120
Child safety seats ......................123
attaching with tether straps ..127
in front seat ............................124
in rear seat ..............................124
Cleaning your vehicle
engine compartment ..............246
instrument panel ....................248
interior .....................................249
interior trim ............................249
plastic parts ............................247
safety belts ..............................249
washing ....................................245
waxing .....................................245
wheels ......................................246
wiper blades ............................248
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Index
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