2007 FORD FIESTA fuel

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-1 45 Duratec-1 6V (Sigma)ll .6L
Duratec-1 6V (Sigma) 303-01 A-1 45
INSTALLATION
67. Connect the fuel supply line quick release
70. Tighten the strut and spring assembly top
coupling. mount nuts on both sides.
(: , For additional information, refer to: Quick
Release Coupling (310-00 Fuel System
-
General Information, General Procedures).
68. Connect the fuel return line quick release
coupling.
For additional information, refer to: Quick
Release Coupling (310-00 Fuel System
-
General Information, General Procedures).
69. Attach the fuel line and the degas line to
the intake manifold.
Install the cable tie.
71. Connect the powertrain control module
(PCM) electrical connector.
For additional information, refer to:
Powertrain Control Module (PCM)
- 1.25L
Duratec-1 6V (Sigma)llm4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma) (303-14
Electronic Engine Controls, Removal and
Installation).
72, Install the air cleaner.
For additional information, refer to: Air
Cleaner
- 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll.GL Duratec-1 6V
(Sigma) (303-1 2 Intake Air Distribution
and Filtering, Removal and Installation).
73. Install the front wheels and tires.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires,
Removal and lnstallation).
74. Fill the engine cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
-
1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma)ll.3L DuratecdV (Rocam)
(303-03A, General Procedures).
75. Check the transmission fluid level and top
up with clean automatic transmission fluid
if necessary.
For additional information, refer to:
Transmission Fluid Level Check (307-01
Automatic
Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40), General
Procedures).
--
2006.0 Fiesta 1212006 G380459en
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303101 B-9 Engine - 2.OL Duratec-HE (M14) 303-01 B-9
DESCRIPTION AND OPERATION
The complete engine is made of cast aluminum
which, when combined with the plastic intake
manifold, gives a very light unit.
2.OL Duratec-HE (M14) engine
Emission standard
N0TE:Due to the fine tolerance in the bearing
clearances and bearing shells, no service
operations whatsoever are permitted on the crank
assembly. In the event of damage, the complete
cylinder block and crank assembly must be
changed. European
Emissions Standard Stage
IV (Stage II I, depending
on country)
Further design features include a ladder frame
incorporating the main bearing caps which support
the crankshaft in the cylinder block, and the
deep-drawn side walls of the cylinder block which
reduce engine vibration.
The camshafts are driven by a pinned link chain
which runs very quietly and is also
maintenance-free.
Cvlinder head
Item Description
1
2
The engine management for the 2.OL Duratec-HE
(M14) is provided by a Visteon system.
Item Description
Exhaust camshaft
Camshaft bearing cap
', This engine management systems controls the ' , sequential multipoint fuel injection (SFI) and the
I 1 (Enngine code I
3
4
wl~n~ine serial number I
Cam to identify cylinder No. 1
Intake camshaft
ele~tronically controlled coolant-cooled exhaust The design and the valve arrangement in the gas recirculation (EGR) valve.
cylinder head is similar to the head of the Zetec-SE
engines.
Enaine codes
5
The engine code and the engine serial number are
stamped on the right-hand side of the cylinder block
on the flywheel side of the engine. Camshaft sprockets
Cvlinder
head gasket
Item Description
I 1 I Cylinder head gasket I
1 2 1 Locating dowels 1
A four-layer laminated steel cylinder head gasket
is used.
The cylinder head gasket and cylinder head are
located with two locating dowels.
2006.0 Fiesta 1212006 G461395en
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303-01 8-22 Engine - 2.OL Duratec-HE (M14) 303-01 B-22
IN-VEHICLE REPAIR
9. Detach the wiring harness from the intake
13. Remove the fuel rail.
manifold. For additional information, refer to: Fuel
Rail (303-04 Fuel Charging and Controls
- 2.OL Duratec-HE (M14), Removal and
Installation).
14. Detach the starter motor electrical
connector from the intake manifold.
10. Detach the power steering supply line from
the intake manifold.
15. Disconnect the manifold absolute pressure
(MAP) sensor electrical connector.
,.
.. 1
11. Lower the vehicle.
12. Detach the engine wiring harness from the
valve cover.
1. Unlcip the power steering return line from the
wiring harness bracket.
2. Remove the air cleaner retaining bracket.
16. Detach the evaporative emission valve
3. Unclip the engine wiring harness bracket (EVAP) hose from the intake manifold.
from the intake manifold.
4. Unclip the engine wiring harness from the
intake manifold.
2006.0 Fiesta 12/2006 G451284en
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303-01 B-69 Engine - 2.OL Duratec-HE (M14) 303-01 B-69
IN-VEHICLE REPAIR
Cylinder Head(21 163 0)
Special Tool(s) 5. Remove the timing chain.
I Materials I
24003
I I Name Specification
Remover/lnstaller, Hose
Clamp
303-397
Removal
For additional information, refer to: Timing
Chain (303-01 Engine
- 2.OL Duratec-HE
(M14), Invehicle Repair).
6. Disconnect the exhaust gas recirculation
(EGR) valve electrical connector.
Hypoid Gear Oil
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable vapors are
always present and may ignite. Failure to
7. Using the special tool, disconnect the
follow these instructions may result in coolant hose
from the EGR valve.
personal injury.
/
SQM-2C9002-AA
( I. Drain the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling
- 2.OL Duratec-HE
(M14), General Procedures).
2. Remove the exhaust manifold support
bracket retaining bolts.
3. Lower the vehicle.
4. Remove the intake manifold.
For additional information, refer to: Intake
Manifold (303-01 Engine
- 2.OL Duratec-HE
(M14), In-vehicle Repair).
8. Using the special tool, disconnect the
coolant hoses from the coolant outlet
connector.
2006.0 Fiesta 1212006 G451308en
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303-01 B-74 Engine - 2.OL Duratec-HE (M14) 303-01 B-74
REMOVAL
Engine
Special Tool(s)
I I Remover, Power Steering I
I I Removerllnstaller, Hose
General Equipment
I Workshop table I
I Engine hoist I
I Securing straps I
Removal
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable vapors are
always present and may ignite. Failure to
follow these instructions may result in
personal injury.
1. Remove the air cleaner. c.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (30312
Intake Air Distribution and Filtering,
Removal and Installation).
2. Remove the battery tray.
For additional information, refer to: Battery
Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
and Installation).
3. Loosen the strut and spring assembly top
mount nuts by three turns on both sides.
4. Remove the right-hand
headlamp assembly.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation).
5. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
6. Drain the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling
- 2.OL Duratec-HE
(M14), General Procedures).
7. Detach the exhaust flexible pipe from the
exhaust manifold.
For additional information, refer to: Exhaust
Flexible Pipe
- 2.OL Duratec-HE (M14)
(309-00 Exhaust System, Removal and
Installation).
2006.0 Fiesta 1212006 G451290en
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303-01 B-78 Engine - 2.OL Duratec-HE (M14) 303-01 B-78
REMOVAL
Remove and discard the power steering fluid
30. Detach the power steering pump to steering
reservoir O-rings.
gear pressure line from the intake manifold.
28. Using the special tool, remove the power
31. Disconnect the fuel supply line.
steering pump pulley.
For additional information, refer to: Quick
Discard the power steering pump pulley. Release Coupling (310-00 Fuel System - - - - -
General information, General procedures).
,'-
', .
29. Detach the power steering pump to steering
gearpressurelinefromthepowersteering 32. Raiseands~pportthevehicle~For
Pumpm additional information, refer to: (I 00-02
Jacking and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
33. Remove the air cleaner resonator support
bracket.
2006.0 Fiesta 1212006 G451290en
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303-01 B-85 Engine - 2.OL Duratec-HE (M14) 303-01 B-85
DISASSEMBLY
Install the drain plug. 12.
Disconnect the oil pressure switch
electrical connector.
10. Detach the engine wiring harness bracket
from the intake manifold. 13.
Disconnect the fuel injector electrical
connectors.
11. Disconnect the knock sensor
(KS) electrical
connector. 14.
Disconnect the camshaft position
(CMP)
sensor electrical connector.
2006.0 Fiesta 1212006 G451309en
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303-01 B-I08 Engine - 2.OL Duratec-HE (M14) 303-01 B-108
ASSEMBLY
75. Connect the heated oxygen (HZOS) sensor 78. Connect the exhaust gas recirculation
electrical connector. (EGR)
valve electrical connector.
('
76. Connect the engine coolant temperature 79. Connect the camshaft position (CMP)
(ECT) sensor electrical connector. sensor electrical connector.
77. Connect the electronic ignition (El) 80.
Connect the fuel injector electrical
electrical connector. connectors.
2006.0 Fiesta 1212006 G451310en
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