2007 FORD FIESTA warning

206-00-32 Brake System - General Information 206-00-32
GENERAL PROCEDURES
Brake System Bleeding(l2 141 0) /'. ,
All Vehicles Repeat the procedure for the remaining brake
A WARNING:Brake fluid contains polyglycol lines.
ethers and polyglycols. Avoid contact with
General
Equipment
9m ACAUTION:M~~~ sure that the bleed nipple
the eyes. Wash hands thoroughly after
Vehicles with anti-lock brakes handling. If brake fluid contacts the eyes,
flush the eyes for
15 minutes with cold 10. N0TE:This step is only necessary when
running water. Get medical attention
if changing the brake fluid to remove the used
irritation persists.
If taken internally, drink brake
fluid from the hydraulic control unit
water and induce vomiting. Get medical (HCU).
Worldwide
Diagnostic System (WDS)
attention immediately. Failure to follow
Using WDS, bleed the brake system.
these instructions may result in personal'
injury.
CAUTI0N:If brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water. cap
is installed after bleeding the brake
N0TE:Make sure that the vehicle is standing on a
level surface.
line(s). This will prevent corrosion to the
bleed nipple. Failure to follow this instruction
Bleeding may result in the bleed nipple becoming
seized.
N0TE:The system consists of separate circuits for
each front and diagonally opposite rear wheel.
Each circuit can be bled independently.
ACAUTION:T~~ brake fluid reservoir must
remain full with new, clean brake fluid at all
times during bleeding.
Install the bleed tube to the bleed nipple.
2. Immerse the end of the bleed tube in a bleed
jar containing a small quantity of approved
brake fluid.
3. Position the bleed jar base at least 300 mm
above the bleed nipple to maintain fluid
pressure and prevent air leaking past the
threads of the bleed nipple.
4. Loosen the bleed nipple by one-half turn.
5. Operate the brake pedal fully ipumping brake
fluid and air into the bleed jar) and allow the
brake pedal to return to the rest position.
6. Fill the brake fluid reservoir to the MAX mark.
7. Continue operating the brake pedal until
air-free fluid is being pumped into the bleed
jar.
8. With the brake pedal fully depressed tighten
the bleed nipple.
2006.0 Fiesta IZIZOO~ GI 7458en
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206-00-33 Brake System - General Information 206-00-33
GENERAL PROCEDURES
Brake System Pressure Bleeding(l2 141 0)
Bleeding
i General Equipment Vehicles with anti-lock brakes
All vehicles
Worldwide Diagnostic System (WDS)
Brakelclutch system pressure bleederlfiller
A WARNING: Brake fluid contains polyglycol
ethers and polyglycols. Avoid contact with
the eyes. Wash hands thoroughly after
handling. If brake fluid contacts the eyes,
flush the eyes for
15 minutes with cold
running water. Get medical attention if
irritation persists. If taken internally, drink
water and induce vomiting. Get medical
attention immediately. Failure to follow
these instructions may result in personal
injury.
4. N0TE:This ste.p is only necessary when
changing the brake fluid to remove the used
A CAUTI0N:If brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
/
brake fluid from the hydraulic control unit
I N0TE:Make sure that the vehicle is standing on a
level surface.
N0TE:The system consists of separate circuits for
each front and diagonally opposite rear wheel.
Each circuit can be bled independently.
I. Fill the brake fluid reservoir to the MAX mark.
2. CAUTIONS:
AMake sure that the pressure within the
brake system does not exceed
1 bar.
n~ake sure that the pressure bleeding
equipment is filled with new brake fluid to
the correct specification.
Using the
brakelclutch system pressure
bleederlfiller, pressure bleed the system in
accordance with the manufacturer's
instructions.
3n ACAUTION:M~~~ sure that the bleed nipple
cap is installed after bleeding the brake
line(s). This will prevent corrosion to the
bleed nipple. Failure to follow this instruction
I may result in the bleed nipple becoming
seized.
Fill the brake fluid reservoir to the
MAX mark
as necessary. (HCU).
Using
WDS, bleed the brake system.
2006.0 Fiesta 1212006
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206-05-5 Parking Brake and Actuation 206-05-5
DIAGNOSIS AND TESTING
Parking Brake
lnspection and Verification
1. Verify the customer concern by operating the
parking brake system.
2. Visually inspect for obvious signs of mechanical
or electrical damage.
i Symptom Chart
Visual lnspection Chart
I Mechanical I Electrical I
- Parking brake control
REFER to: Parking
Brake Control
(206-05, Removal
and Installation).
- Cable and conduit
REFER to: Parking
Brake Cable (206-
05, Removal and
Installation).
- Parking brake
warning circuit.
REFER to: Instru-
ment Cluster
(41 3-
01, Diagnosis and
Testing).
3. If an obvious cause for an observed or reported
concern is found, correct the cause (if possible)
before proceeding to the next step.
4. If the concern is not visually evident, verify the
symptom and refer to the Symptom Chart.
Symptom Chart
Svm~tom Possible Sources Action
The parking brake will not apply
Pinpoint Tests
Parking brake control. I . GO to Pinpoint Test A.
Cable and conduit.
The parking brake will not
release
PINPOINT TEST A : THE PARKING BRAKE WILL NOT APPLY
TEST CONDITIONS
DETAILSIRESU LTSIACTIONS
Parking brake control. 1. GO to Pinpoint Test B.
Cable and conduit.
Al: CHECK FOR MISADJUSTED REAR PARKING BRAKE CABLE
Operate the parking brake control several times
to adjust the cable.
Does the parking brake now engage correctly?
+ Yes
Vehicle OK
+ No
GO to A2.
2006.0 Fiesta 1212006 GI 7495en
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206-05-1 7 Parking Brake and Actuation 206-05-1 7
REMOVAL AND INSTALLATION
Parking Brake Control(l2 664 0)
Removal 5. Remove the parking brake control.
I. Remove the parking brake control trim panel.
Installation
2. Disconnect the parking brake warning I. To install, reverse the removal procedure.
indicator switch electrical connector.
2. Adjust the parking brake.
For additional information, refer to Parking
Brake Cable Adjustment in this section.
3. Disconnect the parking brake cable from the
parking brake control.
Discard the retaining clip.
I
4. Release the parking brake.
2006.0 Fiesta 1212006 Gl49893en
procarmanuals.com

206-06-6 Hydraulic Brake Actuation 206-06-6
REMOVAL AND INSTALLATION
Brake Pedal - RHD(12 333 0)
Removal
All vehicles
A WARNING:ln the event of a frontal impact
to a vehicle equipped with a decoupler
brake pedal in which damage to, or
significant movement of, the instrument
panel or the brake booster has occurred,
a new brake pedal must be installed.
Failure to follow this instruction may result
in personal injury.
1. Remove the instrument panel lower panel.
1. Remove the lower retaining screws.
2. Remove the upper retaining screws from the
stowage compartment.
3. Release the clip.
2. Detach the brake booster actuating rod from
the brake pedal (accelerator pedal shown
removed for clarity).
I. Depress the clip.
2. Remove the brake booster actuating rod pin.

Vehicles with manual transaxle 1.
3. N0TE:From 0212004 the brake pedal will not
be equipped with the brake pedal decoupler
mechanism.
Remove the brake pedal.
1. Remove the pivot shaft nut.
2. Slide out the pedal pivot shaft.
3. Remove the brake pedal.
4. Remove the brake pedal bushings. ( ,:
Vehicles with automatic transaxle
5. N0TE:From 0212004 the brake. pedal will not
be equipped with the brake pedal decoupler
mechanism.
Remove the brake pedal.
1. Remove the pivot shaft nut.
2. Slide out the pedal pivot shaft.
2006.0 Fiesta 1212006 G89190en
procarmanuals.com

206-0619 Hydraulic Brake Actuation 206-0619
REMOVAL AND INSTALLATION
Disconnect the brake tubes from the brake 11. Disconnect the low brake fluid warning
master cylinder. indicator switch electrical connector.
I
All vehicles
9m &AUTION:C~~ the clutch master cylinder
feed hose to prevent fluid loss or dirt
ingress.
Disconnect the clutch master cylinder feed
hose from the brake fluid reservoir.
12. Remove the brake master cylinder and
brake fluid reservoir assembly.
Installation
A CAUTI0N:Make sure the brake master
cylinder vacuum seal is correctly
positioned before installation.
I. To install, reverse the removal procedure.
2. Bleed the brake system. For additional
information, refer to Section
206-00 [Brake
System
- General Information].
10. Detach the brake master cylinder from the
brake booster.
2006.0 Fiesta 1212006 G89191 en
procarmanuals.com

206-07-8 Power Brake Actuation 206-07-8
REMOVAL AND INSTALLATION
Brake Booster - RHD(12 451 0)
Removal 2. Remove the brake booster actuating rod pin. (
1. Remove the brake master cylinder.
For additional information, refer to: Brake
Master Cylinder
- RHD (206-06 Hydraulic
Brake Actuation, Removal and Installation).
2. Disconnect the brake vacuum pipe from the
brake booster.
I. Unclip the brake vacuum pipe.
2. Disconnect the brake vacuum pipe.
3. Remove the instrument panel lower panel.
1. Remove the lower retaining screws.
2. Remove the upper retaining screws from the
stowage compartment.
3. Release the retaining clip. 5.
Remove
the brake booster.
Discard the gasket.
Installation
1. WARNINGS:
ADO not install an Emergency Brake Assist
(EBA) brake booster to a vehicle that is not
equipped with the Anti-lock Brake System
(ABS). Failure to follow this instruction may
result in personal injury.
ADO not use a damaged brake pedal.
Failure to follow this instruction may result
in personal injury.
4. Detach the brake booster actuating rod from CAUTIONS:
the brake pedal (accelerator pedal shown A Make sure that the brake booster gasket
removed for clarity).
is correctly positioned on the brake
I. Depress the clip. booster before installation. 41
A Do not drop or knock the brake pedal.
Failure to follow this instruction will cause
damage to the brake pedal decoupler
mechanism (if equipped).
2006.0 Fiesta 12/2006 G89214en
procarmanuals.com

206-09A-3 Anti-Lock Control 206-09A-3
DESCRIPTION AND OPERATION
Anti-Lock Control
Overview
Function
The ABS is a closed loop control system in the
brake system which prevents the wheels from
1 4 1 Ignition lock I situations.
3
1 5 1 Stoplamp switch I
6 ABS warning lamp in the instrument
I 1 cluster
Wheel
speed sensors
In addition to the conventional brake system with
two diagonally split brake circuits, the ABS consists
of an ABS hydraulic unit with integrated control
unit, four wheel sensors and the ABS warning lamp
in the instrument cluster. locking up under
braking and therefore maintains
steerability and driving stability in extreme
Electronic brake force distribution is integrated in
the software of the ABS control unit', which
electronically regulates and optimises the pressure
applied to the wheel brakes on the front and rear
axles in accordance with the operating conditions.
ABS control unit
The ABS control unit continuously compares stored
physical deceleration values with those detected
by the wheel sensors. This allows the lock-up
tendency of each wheel to be detected separately.
If the ABS control unit detects that a wheel is
threatening to lock up, then the corresponding
hydraulic valves in the valve block are either closed
or opened.
The ABS control unit then also passes on the
vehicle speed signal obtained from the wheel sensors to the Powertrain Control Module (PCM).
2006.0 Fiesta 1212oo6 GI 63290en
procarmanuals.com