2007 FORD FIESTA DRIVE SHAFT

211 -00-1 7 Steering System - General Information 21 1 -00-1 7
DIAGNOSIS AND TESTING
11. Install a new driver air bag module wiring
harness to the drive air bag module. If the
movement is not smooth or resistance
is felt, renew the steering column.
REFER to: Driver Air Bag Module Wiring REFER
to: Steering Column (21 1-04 Steering
Harness (501 -20 Supplemental Restraint Column,
Removal and Installation).
System, Removal and lnstallation).
12 Install the driver air bag module.
3. Hold both of the steering column shaft universal
joint yokes and then twist them clockwise and
REFER to: Driver Air Bag Module (501-20 counterclockwise.
Supplemental Restraint System, Removal and If
any movement is felt, install a new steering
installation). column.
REFER to: Steering Column (21 1-04 Steering
Column, Removal and lnstallation).
Steering Column Shaft Universal Joint

la AwARNING:~~~~~~~ a new steering column
shaft to steering gear pinion retaining bolt.
Failure to follow this instruction may result
in personal injury.
Detach the steering column shaft from the
steering gear pinion.
Discard the steering column shaft to steering
gear pinion retaining bolt.
2. Check for smooth movement of the steering
column shaft universal joint.
1. Hold the steering column shaft universal joint
yoke.
2. Articulate the free yoke in a figure of eight
movement.
2006.0 Fiesta 1212006 GI 49906en
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21 1-02-1 0 Power Steering 21 1-02-1 0
REMOVAL AND INSTALLATION
Power Steering Pump - 2.OL Duratec-HE (M14)
f
I I Remover, Power Steering I
1 I Installer, Camshaft Pulley 1
7 I Removerllnstaller, Cooling I
1. Remove the right-hand headlamp assembly.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation).
2. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
I
3. Detach the power steering pump to steering
, gear pressure line from the intake manifold. I
1 4. Lower the vehicle.
5. Remove the components in the order
indicated in the following
illustration(s) and
table(s).
2006.0 Fiesta 1212006 G428496en
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21 1-02-21 Power Steering 21 1-02-21
REMOVAL AND INSTALLATION
Centralize the steering and lock it in position. Remove and discard the steering column
shaft to steering gear pinion retaining bolt.
6. Detach the steering column shaft from the
steering gear pinion. 7. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
8. Lower the vehicle.
9. Remove the components in the order
indicated in the following
illustration(s) and
table(s).
2006.0 Fiesta 1212006 G458165en
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2 1 1 -02-46 Power Steering 211 -02-46
REMOVAL AND INSTALLATION
Steering Gear to Fluid Cooler Return Hose(l3 439 0)
Removal
Left-hand drive vehicles
All vehicles 4. N0TE:Note the position of the steering gear
1. Remove the front right-hand wheel and tire. to
power steering fluid cooler return hose to
aid installation.
For additional information, refer to: Wheel
and Tire
(204-04 Wheels and Tires, Removal Detach
the steering gear to power steering
and Installation). fluid
cooler return hose bracket from the
steering gear.
2. Disconnect the steering gear to power
steering fluid cooler return hose quick
release coupling, from either the power
steering fluid cooler or the power steering
reservoir return hose.
1. Press the power steering fluid cooler hose
quick release coupling locking tangs.
2. Disconnect the power steering fluid cooler
hose quick release coupling.
Allow the fluid to drain into a suitable
container.
3. N0TE:Note the position of the steering gear
to power steering fluid cooler return hose to
aid installation.
Detach the steering gear to power steering
, fluid cooler return hose clips from the
crankshaft pulley splash shield.
5. Detach the steering gear to power steering
fluid cooler return hose clips from the
steering gear.
2006.0 Fiesta IZIZOO~ G91967en
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303-00-38 Engine System - General Information 303-00-38
GENERAL PROCEDURES
Crankshaft End Play
General Equipment
I Dial indicator I
I Dial indicator fixture I
1. Determine the end float
Place on the dial indicator and bracket .
Determine the end float by raising the
crankshaft with the aid of a screwdriver.
If necessary, correct the end float by using
new thrust half washers.
2006.0 Fiesta 1212006 GI 7627en
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Engine - 1.25L Duratec-1 6V (Sigma)lIl4L
303-01 A-37 Duratec-1 6V (Sigma)ll.GL Duratec-1 6V (Sigma) 303-01A-37
IN-VEHICLE REPAIR
Timing Belt(21 304 0)
Gauge, Bolt Angle
303-1 74
' Special Tool(s)
# 15030A
Locking Tool, Timing Belt
I Tensioner
303-1054
Universal Flange Holding
Wrench
205-072
303748
General Equipment
Locking Tool, Crankshaft
303-748
I Trolley jack I
General Eaui~ment
I Wooden block I - --
Materials
Name
S~ecification
High-Temperature
Grease
Removal
All vehicles
1. Remove the valve cover.
For additional information, refer to: Valve
Cover
(303-01A Engine - 1.25L Duratec-1 6V
(Sigma)ll.4L Duratec-1 6V (Sigma)ll .6L
Duratec-1
6V (Sigma), In-vehicle Repair).
2. Loosen the coolant pump pulley retaining
bolts.
3. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 1.4L Duratec-I 6V
(Sigma)/l.GL Duratec-1 6V (Sigma), Vehicles
With: Air Conditioning (303-05 Accessory
Drive, Removal and Installation).
2006.0 Fiesta 1212006 GI 83738en
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Engine - 1.25L Duratec-1 6V (Sigma)lla4L
303-01 A-64 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-64
IN-VEHICLE REPAIR
Oil Pan(21 154 0)
Special Tool(s)
Adapter for 205-047
303-633 (2
1 -227)
1501 1
General Equipment
Slide Hammer
205-047 (1 5-0 1 1 )
I Five M8 x 20 mm studs I
Materials
Name
S~ecification
3m CAUTION:^^ order to prevent damage to
the sealing surfaces, only use the designated
special tool to remove the oil pan. Do not
use a chisel or a screwdriver for removal.
N0TE:Tighten the lock nut against the oil pan and
use several taps to release the oil pan from the
cylinder block.
Using the special tool, remove the oil pan.
Installation
1. CAUTIONS:
n~he oil pump gasket projects over the
cylinder block sealing surface and must not
Removal be damaged.
I. Raise and support the vehicle. For additional ADO not damage the rubber sealing surface
information, refer to Section 100-02 [Jacking of
the crankshaft rear oil seal carrier.
and Lifting].
I Using Loctite 7070, clean the engine cylinder
2. Drain the engine and remove the oil pan block and
oil pan mating faces.
retaining bolts.
1. Remove the oil drain plug. 2m ~CAUTION:T~~ crankcase may be
damaged
if sealant enters the blind holes. 2. Remove the oil pan retaining bolts.
I I Install five M8 x 20 mm studs into the blind
holes where shown.
2006.0 Fiesta 1212006 GI 83741 en
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Engine - 1.25L Duratec-1 6V (Sigma)llm4L
303-01 A-I 03 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01A-I 03
DISASSEMBLY
43. Remove the oil pan retaining bolts. 46. Remove the oil pump.
Discard the gasket.
Discard the crankshaft front seal.
44m ACAUTION:~~ order to prevent damage
to the sealing surfaces, only use the
designated special tool to remove the oil
Vehicles with manual transaxle
PanmDonotuseachiselorscrewdriverfor 47. Removetheclutchdiscandpressureplate.
removal. For additional information, refer to: Clutch
N0TE:Tighten the lock nut against the oil pan and Disc and Pressure Plate (308-01 Clutch,
use several taps to release the oil pan from the Removal and Installation).
cylinder block. 48. Using the special tool, remove the flywheel.
Using the special tools, remove the oil pan.
Discard the bolts.
45. Remove the oil pump pickup pipe. Vehicles with automatic transaxle
Discard the gasket. 49. Using the special tool, remove the flexplate.
2006.0 Fiesta 1212006 GI 54224en
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