2007 FORD FIESTA timing chain

303-01 B-42 Engine - 2.OL Duratec-HE (M14) 303-01 B-42 -
IN-VEHICLE REPAIR
18. Remove the cylinder block lower blanking
plug and install the special tool.
19. Lower the vehicle.
20. Remove the engine front cover upper
blanking plug.
3. Install a suitable M6 x 18 mm bolt through
the blanking plug to secure the timing chain
guide in the detensioned position.
22m ACAUTION:H~I~ the camshaft by the
hexagon with an open-ended wrench to
stop it from turning.
21 ACAUTION:T~ detension the timing chain,
make sure the timing chain tensioner N0TE:Using a suitable piece of wire, prevent the
ratchet is in the released position. timing chain and the sprocket from dropping into
the timing case.
Detension the timing chain. -
Loosen the camshaft sprockets retaining
1. Using a suitable screwdriver, unlock the bolts.
timing chain tensioner ratchet.
2. Carefully turn the exhaust camshaft by the Detach the exhaust camshaft sprocket
hexagon in the normal direction of rotation, together
with the timing chain from the
exhaust camshaft.
to detension the timing chain tensioner.
2006.0 Fiesta 1212006 G451293en
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303-01 B-43 Engine - 2.OL Duratec-HE (M14) 303-01 B-43
IN-VEHICLE REPAIR
23m L?~AUTION:K~~~ the camshaft bearing Coat the camshaft bearing caps with oil.
I caps, the camshafts and the camshaft Tighten the bolts in two stages:
- s~rockets in order for installation. Stage I: 7 Nm. 1 Stage 2: 16 Nm. N0TE:Working in several stages, release each
camshaft bearing cap retaining bolt two turns at a
time.
Remove the camshaft bearing caps in the
sequence shown.
24. N0TE:Using a suitable piece of wire,
prevent the timing chain and the sprocket
from dropping into the timing case.
I Detach the intake camshaft sprocket from
the intake camshaft.
25m ACAUTION:K~~~ the valve tappets in
order for installation.
Remove the valve tappets.
Installation
1. Install the valve tappets.
2.
N0TE:Do not tighten the camshaft sprocket
retaining bolt at this stage.
Attach the intake camshaft sprocket together
with the timing chain to the intake camshaft
and insert the intake camshaft.
3. CAUTIONS:
Anstall the camshafts approximately at
valve overlap position cylinder No.
4.
nlnstall the camshafts and bearing caps
in their original location.
4. N0TE:Only carry out the following step when
a new cylinder head or new valves are
installed.
Check the valve clearance and adjust
if
necessary.
For additional information, refer to: Valve
Clearance Adjustment (303-01 Engine
- 2.OL
Duratec-HE (M14), General Procedures).
5. N0TE:Do not tighten the camshaft sprocket
retaining bolt at this stage.
Attach the exhaust camshaft sprocket
together with the timing chain to the exhaust
camshaft.
Install the camshafts.
Working in several stages, evenly tighten the
camshaft bearing cap bolts in the sequence
shown, one half turn at a time.
2006.0 Fiesta 1212006
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303-01 B-44 Engine - 2.OL Duratec-HE (M14) 303-01 B-44
IN-VEHICLE REPAIR
6. Install the special tool. Tighten
the camshaft sprocket retaining
bolts.
,
7. Coat the engine front cover upper blanking
plug with sealant.
11. Remove the special tool.
8. Tension the timing chain.
Remove the timing chain guide securing bolt
and install the engine front cover upper
blanking plug.
12. Raise and support the vehicle. For
additional information, refer to: (1
00-02
Jacking and Lifting) I I Jacking (Description and Operation),
9. N0TE:Only rotate the crankshaft in the Lifting
(Description and Operation).
normal direction of rotation.
13. Remove the special tool.
Rotate the crankshaft until piston No.
I is at
TDC.
10.
N0TE:Hold the camshafts by the hexagon
with an open-ended wrench to stop them
from rotating.
14.
N0TE:Only rotate the crankshaft in the <
normal direction of rotation.
2006.0 Fiesta 1212006 G451293en
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303-01 B-54 Engine - 2.OL Duratec-HE (M14) 303-01 B-54
IN-VEHICLE REPAIR
Oil Pump(21 714 0)
Special Tool(s)
15030A
Removal
Universal Flange Holding
Wrench 205-072 (1 5-03OA)
20507202
1. Remove the timing chain.
Adapter for 205-072
205-072-02 (1 5-030
A0 1 )
For additional information, refer to: Timing
Chain (303-01 Engine
- 2.OL Duratec-HE
(M14), Invehicle Repair).
2. Remove the oil pan.
For additional information, refer to: Oil Pan
(303-01 Engine
- 2.OL Duratec-HE (M14),
Invehicle Repair).
3. Remove the oil pump chain guide. 4.
Remove the oil pump chain tensioner.
(.
5. Using the special tools, loosen the oil pump
sprocket retaining bolt.
6. Remove the oil pump chain.
1. Remove the oil pump sprocket retaining bolt.
2. Remove the oil pump chain and the oil pump
sprocket.
2006.0 Fiesta 1212006 G37459en
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303-01 B-55 Engine - 2.OL Duratec-HE (M14) 303-01 B-55
IN-VEHICLE REPAIR
7. Remove the oil pump. 3.
Using the special tools, tighten the oil pump
sprocket retaining bolt.
Installation 4. Install the oil pump chain tensioner.
I. lnstall the oil pump.
Tighten the bolts in the sequence shown in
two stages.
Stage
I : 10 Nm
Stage
2: 23 Nm
2. N0TE:Do not tighten the oil pump sprocket
retaining bolt at this stage.
lnstall the oil pump chain.
1. lnstall the oil pump chain and the oil pump
sprocket.
2. lnstall the oil pump sprocket retaining bolt.
5. Install the oil pump chain guide.
6. lnstall the oil pan.
For additional information, refer to: Oil Pan
(303-01 Engine
- 2.OL Duratec-HE (M14),
In-vehicle Repair).
7. lnstall the timing chain.
For additional information, refer to: Timing
Chain (303-01 Engine
- 2.OL Duratec-HE
(M14), Invehicle Repair).
2006.0 Fiesta i212006 G37459en
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303-01 B-67 Engine - 2.OL Duratec-HE (M14) 303-01 B-67
IN-VEHICLE REPAIR
Timing Chain(21 314 0) ,
Removal 4. Remove the timing chain guides.
1. Remove the engine front cover.
For additional information, refer to Engine
Front Cover
- in this section.
2. Detension the timing chain.
1. Unlock the timing chain tensioner ratchet.
2. Apply pressure to the timing chain guide.
3. Fix the timing chain tensioner with a suitable
pin punch.
3. N0TE:Hold the camshafts by the hexagon
with an open-ended wrench to stop them
from rotating.
Loosen the camshaft sprocket retaining
5. Remove the timing chain tensioner.
bolts.
Installation
1. Install the timing chain tensioner.
--
2006.0 Fiesta 1212006 G323910en
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303-01 B-68 Engine - 2.OL Duratec-HE (M14) 303-01 B-68
IN-VEHICLE REPAIR
2. Install the timing chain guides.
3m ACAUTION:D~ not tighten the camshaft
sprocket retaining bolts at this stage. Make
sure the camshaft sprockets rotate on the
camshafts.
Install the camshaft sprockets.
Install the timing chain.
4. Tension the timing chain.
Apply pressure to the timing chain and
remove the securing pin.
5. N0TE:Hold the camshafts by the hexagon
with an open ended wrench to stop them
from rotating.
Tighten the camshaft sprocket retaining
bolts.
6. Install the engine front cover.
For additional information, refer to Engine
Front Cover
- in this section.
2006.0 Fiesta 1212006 G323910en
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303-01 B-69 Engine - 2.OL Duratec-HE (M14) 303-01 B-69
IN-VEHICLE REPAIR
Cylinder Head(21 163 0)
Special Tool(s) 5. Remove the timing chain.
I Materials I
24003
I I Name Specification
Remover/lnstaller, Hose
Clamp
303-397
Removal
For additional information, refer to: Timing
Chain (303-01 Engine
- 2.OL Duratec-HE
(M14), Invehicle Repair).
6. Disconnect the exhaust gas recirculation
(EGR) valve electrical connector.
Hypoid Gear Oil
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable vapors are
always present and may ignite. Failure to
7. Using the special tool, disconnect the
follow these instructions may result in coolant hose
from the EGR valve.
personal injury.
/
SQM-2C9002-AA
( I. Drain the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling
- 2.OL Duratec-HE
(M14), General Procedures).
2. Remove the exhaust manifold support
bracket retaining bolts.
3. Lower the vehicle.
4. Remove the intake manifold.
For additional information, refer to: Intake
Manifold (303-01 Engine
- 2.OL Duratec-HE
(M14), In-vehicle Repair).
8. Using the special tool, disconnect the
coolant hoses from the coolant outlet
connector.
2006.0 Fiesta 1212006 G451308en
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