2007 FORD F750 clutch adjustment

To be sure your vehicle is ready to operate, conduct a pre-trip inspection
at the beginning of each work period. Follow the steps listed in this
section to ensure a proper vehicle inspection procedure. The pages in
this section may be produced locally and used on a regular basis.
VEHICLE INSPECTION INFORMATION
Note:Always make sure the parking brake is applied before starting the
engine.
Engine compartment (with engine stopped)
Engine oil level:Use the engine oil dipstick to verify that the
engine oil level is between the ADD and
OPERATING RANGE marks.
Engine coolant
level:Look through the plastic reservoir or the clear
sight glass on the reservoir, depending upon
vehicle equipment, and make sure the fluid is
within the minimum and maximum fluid level
range as marked on the reservoir.Do not
remove pressure cap until the coolant has
cooled.
Power steering fluid:Verify that the fluid level is between the
proper operating range Refer toPower
steering fluidin theMaintenance and
Specificationschapter.
Brake fluid (master
cylinder):Remove the master cylinder caps and inspect
the fluid level. The full mark is at the bottom
of the opening of the port ring.
Hydraulic clutch
fluid:Check for adequate amount of hydraulic clutch
fluid. Fluid level should be at the step of the
reservoir; refer toClutch fluid/linkage
adjustmentsin theMaintenance and
Specificationschapter.
Belts (Fan,
alternator, water
pump and A/C
compressor):Check for glazing, fraying or cracking. There
should be no more than five - seven cracks per
rib per inch.
2007 F-650/750(f67)
Supplement
USA(fus)
Vehicle Inspection Guide
11

RPM while maintaining adequate performance. The transmission will
automatically default to Performance mode when you start the engine.
Pressing MODE on the shifter will activate the Economy mode; this will
also illuminate the Mode ON lamp.
If the engine speed is above idle when a gear is selected using the
shifter, the vehicle will not move. To move the vehicle, the shifter must
be moved to re-select a gear after the engine speed returns to idle.
Note:For more information regarding the Allison 3000 Series, refer to
the separate Allison 3000 Series Operator’s Manual.
Torque lock
If your vehicle is parked on an incline and P (Park) is not properly
engaged (The parking brake is not applied before the transmission is
shifted into P [Park]), the weight of the vehicle may generate an
excessive amount of torque on the park pawl. In this situation, it may be
difficult to shift the transmission out of P (Park). Hold the brake pedal
down while shifting out of P (Park), then release the parking brake.
Allison 3000 Series push-button shifter
To shift the transmission into R
(Reverse) or D (Drive), depress the
brake pedal, then press R or D, then
release the brake pedal. To select a
lower range when in D (Drive),
press the down-arrow button. To
select a higher range when in D
(Drive), press the up-arrow button.
To place the transmission in N
(Neutral), press N.
Automatic transmission operating temperatures
Allison 2200/2500 – The sump/fluid reservoir temperatures should not
exceed 250°F (120°C). The converter temperature should not exceed
300°F (144°C).
CLUTCH (IF EQUIPPED)
Do not ride or slip the clutch as this will cause unnecessary heat and
wear. Maintain the specified clutch adjustment to prolong its life and
regularly inspect the clutch control linkage for tightness. Refer to the
Scheduled Maintenance Guide chapter for other maintenance
information. When adjustment of the clutch is necessary, it is very
2007 F-650/750 (f67)
Supplement
USA (fus)
Driving
123

Do not let the reservoir for the master cylinder run dry. This
may cause the brakes to fail.
CLUTCH FLUID/LINKAGE ADJUSTMENTS
Clutch fluid (if equipped)
Check the clutch fluid level. Refer to theScheduled Maintenance
Guidechapter for the service interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, maintain the fluid level at the
step in the reservoir.
Use only a DOT 3 brake fluid designed to meet manufacturer
specifications. Refer toLubricant specificationsin this chapter.
Carefully read cautionary information on product label. For
additional information see product Material Safety Data Sheet
(MSDS). For 24-hour MEDICAL EMERGENCY INFORMATION on
Ford-Motorcraft products call: 1-800-959-3673 (FORD). Failure to
follow these instructions may result in personal injury
1. Set the parking brake, shift into 1
(First) and turn the engine off.
2. Open the hood.
3. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
4. Remove cap and rubber
diaphragm from reservoir.
5. Add fluid until the level reaches
the step in the reservoir.
6. Reinstall rubber diaphragm and cap onto reservoir.
Clutch linkage (if equipped)
Lubricate the clutch linkage using the following procedure. Refer to the
Scheduled Maintenance Guidechapter for the service interval
schedules.
Use a grease which meets manufacturer specifications. Refer to
Lubricant specificationsin this chapter.
2007 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
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A
Air conditioning ..........................50manual heating and air
conditioning system .................50
Air suspension ...................119–120
Anti-lock brake system
(see Brakes) ..............................117
Audio system
(see Radio) ................32, 34, 38, 43
Automatic transmission ............121 fluid, adding ............................198
fluid, checking ........................198
fluid, refill capacities ..............228
fluid, specification ..................214
Auxiliary power point .................59
Axle ............................130, 167, 204 lubricant specifications ..........214
refill capacities ........................227
B
Battery .......................................179 charging system warning
light ............................................22
jumping a disabled battery ....148
servicing ..................................268
voltage gauge ............................27
BeltMinder
.................................79
Brakes ..........................99, 104, 168 adjustment ..............................170
anti-lock ...........................117–118
anti-lock brake system (ABS)
warning light .....................22, 118
brake warning light ..................22
fluid, checking and
adding ..............................170, 196
fluid, specifications .................214
parking ....................100, 106, 171
Bulbs ............................................54 C
Catalytic converter
(see Emission control) .............171
CD-single premium .....................32
Cell phone use ..............................7
Child safety restraints ................84
child safety belts ......................84
Child safety seats ........................86 attaching with tether straps ....90
in front seat ..............................88
in rear seat ................................88
tether anchorage hardware .....90
Child safety seats - booster
seats .............................................84
Cleaning your vehicle chrome and aluminum
parts .........................................161
engine compartment ..............161
exterior ....................................163
instrument panel ....................162
interior .....................................162
interior trim ............................162
plastic parts ............................161
washing ....................................160
waxing .....................................160
wheels ......................................161
Climate control (see Air
conditioning or Heating) ......49–50
Clutch ................................123, 197 adjusting ..................................197
fluid ..........................................197
operation while driving ..........124
specifications ..........................214
Controls power seat .................................71
Coolant ......................................181 checking and adding ......181–182
disposal ....................................184
2007 F-650/750 (f67)
Supplement
USA (fus)
Index
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