
HYDRAULIC BRAKES (IF EQUIPPED)
HydroMax brake booster system
The HydroMax systems receive fluid pressure from the power steering
pump to provide power assist during braking.
The HydroMax booster receives back-up pressure from the reserve
system electric pump whenever the fluid in the power steering system is
not flowing. When the engine is off, the pump will turn on if the brake
pedal is applied, or if the ignition is turned to the ON position.
The sound of the pump operating or fluid flowing through the booster
may be heard; this is a normal characteristic of the system and should be
no reason for concern.
The reserve system provides reduced braking power, so the vehicle
should be operated under these conditions with caution, and only to seek
service repair and remove the vehicle from the roadway.
If braking performance or pedal response becomes very poor, even when
the pedal is strongly applied, this may indicate the presence of air in the
hydraulic system or fluid leakage. Stop the vehicle safely as soon as
possible and seek service immediately.
If the red BRAKE warning lamp in
the instrument cluster remains
illuminated after engine start up,
this indicates a system failure in the
master cylinder of the brake system. Stop the vehicle safely as soon as
possible and seek service immediately.
If the yellow BRAKE RESERVE
(E-motor) warning light remains on
while the engine is running, this
indicates inadequate hydraulic
booster pressure or reserve pump
system failure. Stop the vehicle safely as soon as possible and seek
service immediately.
BRAKE
2007 F-650/750(f67)
Supplement
USA(fus)
Driving
99

Push the palm release lever on the
parking brake handle and push
down as far as possible to release
the brake. Driving with the parking
brake on will cause the brakes to
wear out quickly and reduce fuel
economy.
If the parking brake is fully
released but the parking
brake warning lamp remains
illuminated, the brakes may not be
working properly. See your dealer
or a qualified service technician.
The parking brake is not
recommended to stop a moving
vehicle. However, if the normal
brakes fail, the parking brake can be
used to stop your vehicle in an
emergency. Since the parking brake only applies retardation to the rear
wheels, the vehicle’s stopping distance will increase greatly and the
handling of your vehicle will be adversely affected.
POWER PARK (AIR-OPERATED PARKING BRAKE) OPTION (IF
EQUIPPED)
This feature uses a brake chamber mounted on the chassis to power a
spring-applied, air-released driveline parking brake. It is controlled by a
yellow, dash-mounted parking brake knob.
Applying the parking brake
To apply the parking brake, pull the yellow, dash-mounted parking brake
knob. A red light on the dash panel should illuminate indicating that the
parking brake has been successfully set.
Note:If the park brake indicator light blinks and a warning chime
sounds when the control knob is pulled, the parking brake is not
functioning properly; seek immediate service from your dealer. Refer to
theParking Brake Warning Systemsection.
2007 F-650/750(f67)
Supplement
USA(fus)
Driving
101

Releasing the parking brake
Note:Read and understand the following steps and perform them
whenever you prepare to drive the vehicle.
Note:The parking brake will not disengage unless sufficient system air
pressure is available.
For vehicles with automatic transmissions - dash-mounted push
button (Allison 3000 Series) and steering column-mounted (Allison
2200 and 2500) gear selection:
1. With the engine running, depress and hold the service brake pedal.
2. Wait until system air pressure is above 100 psi (690 kPa).
3. Select the appropriate drive gear.
4. Push the yellow, dash-mounted parking brake knob.
For vehicles with manual transmissions - (TTC 7–speed,
Eaton/Fuller 5–speed and 6–speed):
1. With the engine running, depress and hold the service brake pedal.
2. Wait until system air pressure is above 100 psi (690 kPa).
3. Depress and hold the clutch pedal.
4. Select the appropriate drive gear.
5. Push the yellow, dash-mounted parking brake knob.
Hold the brake pedal down while moving the gearshift lever from
position to position. If the brake pedal is not held down, the
vehicle may move unexpectedly resulting in property damage, personal
injury or death.
Parking brake light illumination due to low air pressure
If at any time during vehicle operation air pressure is too low, the
parking brake may apply and the parking brake light will turn on.
If the parking brake is applied due to low air pressure, immediate service
is required to the parking brake system.
Parking brake warning system
If the park brake light blinks and a chime sounds when pulling the yellow
control knob out, this indicates the parking brake is not functioning
properly; seek service for the parking brake immediately.
The light will blink and the chime will sound until the yellow control
knob is pushed in or approximately eight minutes have passed. If the
2007 F-650/750(f67)
Supplement
USA(fus)
Driving
102

AIR BRAKES (IF EQUIPPED)
General air brake information
After starting the engine, give the air compressor time to build up the air
pressure to 60 psi (414 kPa) before moving the vehicle.
Do not drive or continue to drive if the low air pressure buzzer
is sounding or the brake warning light is lit. These warnings
indicate that air pressure is not to normal operating level. Continued
use of the vehicle could result in loss of braking ability.
Avoid repeated light application of the brake pedal. This will
deplete air pressure faster and could result in loss of braking
capability.
Periodically check the air pressure
gauge while driving. Pressure should
range between approximately
100–125 psi (690–862 kPa). The air
compressor governor cut-in and
cut-out pressure settings are preset
at the factory and are not
adjustable.
When air pressure is insufficient
(below 60 psi [414 kPa]), a warning
light illuminates and a buzzer
sounds when the ignition is in the
ON position.
This condition may be caused by excessive brake applications depleting
the system air pressure. If this condition occurs, stop driving the vehicle
until the compressor has fully recharged the air system.
Do not move the vehicle when the air pressure is insufficient
because the brake system may be inoperative.
Select a gear ratio to help slow your vehicle before descending grades.
Supplement with brakes as required to safely slow the vehicle and avoid
overspeeding the engine.
0 30 12090 60
150AIR
PRESSUREPSI
2007 F-650/750(f67)
Supplement
USA(fus)
Driving
104

ABS warning lamp
The
ABSwarning lamp in the instrument cluster momentarily illuminates
when the ignition is turned on and the engine is off. If the light does not
illuminate momentarily at start up, remains on after the vehicle reaches
5–10 mph (10–15 km/h), or continues to flash, the ABS needs to be serviced.
With the ABS light on, the anti-lock brake system is disabled and normal
braking is still effective unless the brake warning light also remains
illuminated. (If your parking brake warning lamp illuminates, have your
vehicle serviced immediately).
Using ABS
• In an emergency or when maximum efficiency from the ABS is
required, apply continuous full force on the brake. The ABS will be
activated immediately, thus allowing you to retain full steering control
of your vehicle and, providing there is sufficient space, will enable you
to avoid obstacles and bring the vehicle to a controlled stop.
• The ABS does not decrease the time necessary to apply the brakes or
always reduce stopping distance. Always leave enough room between
your vehicle and the vehicle in front of you to stop.
• We recommend that you familiarize yourself with this braking
technique. However, avoid taking any unnecessary risks.
TRACTION CONTROL (IF EQUIPPED)
Your vehicle may be equipped with a Traction Control system. This
system helps you maintain the stability and steerability of your vehicle,
especially on slippery road surfaces such as snow- or ice-covered roads
and gravel roads, by reducing engine power and/or selectively applying
the rear brakes. The system will allow your vehicle to make better use of
available traction in these conditions.
Note: The traction control system will not apply the brakes when the
vehicle speed is above 25 mph (40 km/h).
During Traction Control operation,
the traction control light in the
instrument cluster will flash rapidly
and the engine will not “rev-up”
when you push further on the
accelerator. This is normal system behavior and should be no reason for
concern. If the traction control light does not flash during a traction
control event or stays illuminated, the system is not functioning properly,
take your vehicle to your dealer for service.
2007 F-650/750 (f67)
Supplement
USA (fus)
Driving
118

Hook-up
1.
Back the tractor squarely under the trailer, engaging the fifth wheel jaws
on the kingpin. Always back-up slowly, making sure the trailer is neither too
high nor too low. Avoid backing under the trailer from an angle.
2. Connect the service and emergency brake hoses and trailer light
connector. Refer to Tractor-trailer connection in this chapter, adhering
to the warning and using the three-point stance while connecting and
disconnecting the trailer.
3.
Inspect the jaws of the fifth wheel to be sure they have fully closed on
the trailer kingpin and the trailer plate is resting securely on the fifth wheel.
4. Be sure the coupler release lever is in the locked position.
5. Charge the trailer brake system. Set the trailer brakes, either with the
hand valve or tractor protection valve. Pull against the trailer for an
additional check of proper hook-up. Do not pull hard enough to damage
or strain the equipment.
6. Set the tractor parking brakes and fully raise the trailer landing gear.
Refer to Brakesin this chapter for proper operation of the parking brake
and trailer brakes.
7. Check the operation of all trailer lights and correct any lights that may
be faulty.
Un-hook
1. Try to keep the tractor and trailer in a straight line.
2. Apply the parking brakes.
3. Lower the trailer landing gear, making sure it is on solid, level ground.
The weight of the trailer is to be on the landing gear.
4. Block the trailer wheels.
5. Disconnect the brake hoses and light cords. Be sure hoses and cords
are clear.
6. Pull coupler release lever to disengage the fifth wheel jaws.
7. Release the tractor parking brakes.
8. Pull out from the trailer slowly, allowing the landing gear to take the
load gradually.
2007 F-650/750 (f67)
Supplement
USA (fus)
Driving
139

Draining the fuel filter/water separator – 6.0L Power Stroke engine
Water should be drained whenever
the warning light comes on or every
5,000 miles (8,000 km).
1. Stop the vehicle andshut offthe engine.
2. Locate the drain valve and place
a suitable container at the end of
the drain tube.
3. Turn the drain valve to the drain position and allow water to drain out.
Note:Drain until the water/fuel mixture becomes only fuel.
4. Turn the drain valve to the closed position.
5. Restart the engine and check WATER IN FUEL indicator light; it
should not be illuminated. If it continues to illuminate, have the fuel
system checked and repaired.
Draining the fuel filter/water separator - Cummins B engine
Refer to your engine operator’s manual for service procedures.
WATER
IN
FUEL
2007 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
186

Tire sizeLoad
rangeApproved
rim widthsAxle capacity
Front - lb.
(kg)/psi
(kPa)Rear - lb.
(kg)/psi
(kPa)
295/75R22.5 G 8.25, 9.0012350 (5602) /
110 (758)23900 (10841)
/ 100 (690)
295/80R22.5 H8.2514400 (6531) /
120 (827)27760 (12591)
/ 120 (827)
9.0014780 (6704) /
120 (827)27760 (12591)
/ 120 (827)
Tire inflation information
All tires with Steel Carcass Plies (if equipped):
This type of tire utilizes steel cords in the sidewalls. As such, they
cannot be treated like normal light truck tires. Tire service, including
adjusting the air pressure, must be performed by personnel trained,
supervised and equipped according to Federal Occupational Safety and
Health Administration (OSHA) regulations. For example, during any
procedure involving tire inflation, the technician or individual must
utilize a remote inflation device, and ensure that all persons are clear of
the trajectory area.
WARNINGAn inflated tire and rim can be very dangerous if
improperly used, serviced or maintained. To avoid serious injury,
never attempt to re-inflate a tire which has been run flat or seriously
under-inflated without first removing the tire from the wheel assembly
for inspection. Do not attempt to add air to tires or replace tires or
wheels without first taking precautions to protect persons and
property.
2007 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
212