2007 FORD F650 coolant

Note:Idling in cold weather will not heat the engine to its normal
operating temperature. Long periods of idling in cold weather can cause
a buildup of heavy deposits of carbon and rust on valve stems causing
them to stick which, in turn, can cause valvetrain damage.
The following cold weather idling guidelines must be followed:
•Avoid idling the engine for more than 10 minutes at a time.
•Use a minimum of 45 Cetane Diesel fuel or use Cetane Index
improvers from a reputable manufacturer.
•Maintain a minimum idle of 1250 RPM by using the hand throttle.
Always make sure that the parking brake is applied and the
transmission is in neutral before applying the hand throttle.
•Maintain the engine cooling system properly.
•Do not shut the engine down after an extensive idling period (10
minutes or more). Drive the vehicle under load for several miles at
normal operating temperatures to burn off any accumulated carbon
and varnish.
•Consider using an engine block heater, approved winter fronts and/or
radiator shutters where conditions warrant.
Winter fronts
The use of winter fronts, or other air-restrictive devices mounted in front
of the radiator on vehicles with chassis-mounted charge air coolers, are
not recommended unless extremely cold weather conditions exist. Air
flow restriction can cause high exhaust temperatures, power loss,
excessive fan usage and a reduction in fuel economy. If you must use a
winter front, the device should have a permanent opening of at least 120
sq in. (774 sq. cm) directly in line with the fan hub.
Hot weather operation
•Keep the engine cooling system filled with a clean, permanent coolant
solution to protect against damage from overheating.
•Fill the fuel tank at the end of daily operation to prevent condensation
in the fuel system.
•Keep external surfaces of the engine, radiator, charge air cooler, A/C
condenser and accessories clean to avoid dirt build-up.
Above normal coolant temperatures could be experienced while driving
in a transmission gear ratio which lugs the engine. To correct this
problem, engine speed should be increased by downshifting in to the
next lower gear to increase engine RPM.
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ENGINE AUTOMATIC SHUTDOWN WARNING LIGHT OR CHIME (IF
EQUIPPED)
Your vehicle may be equipped with an automatic shutdown feature that
stops the engine in the event of high coolant temperature, low engine oil
pressure or low engine coolant level. A warning light in the instrument
cluster and a warning chime will indicate high engine coolant
temperature or low engine oil pressure. If the temperature and/or
pressure becomes too high or too low, the engine will automatically shut
down.
Vehicles that are equipped with an
override feature, allow the operator
to restart the engine so the vehicle
can be moved; the engine should
not be operated any longer than
necessary. A decal located in front
of the operator provides instructions
on how the override should be
operated.
Do not attempt to use this restarting feature to drive the vehicle very far
as serious engine damage could result.
In the event of engine shutdown, make sure the vehicle is safely
off the road and the problem is remedied prior to returning to
the road. Failure to remove the vehicle from the road could result in
an accident, causing serious injury or death.
SHDN
OVRD
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Do not put engine coolant in the washer fluid reservoir. Engine
coolant can severely reduce visibility if sprayed on the
windshield.
CHANGING THE WIPER BLADES
To replace the wiper blades:
1. Pull the wiper arm away from the
windshield and lock into the service
position.
2. Turn the blade at an angle from
the wiper arm. Push the lock pin
manually to release the blade and
pull the wiper blade down toward
the windshield to remove it from the
arm.
3. Attach the new wiper to the
wiper arm and press it into place
until a click is heard.
ENGINE OIL
Checking the engine oil
Refer to the Scheduled Maintenance Guide chapter for the appropriate
intervals for checking the engine oil. Check the engine oil level
consistently and accurately.
If your vehicle is equipped with a Cummins or Caterpillar engine,
refer to the appropriate engine operator’s manual for information on the
engine oil.
If your vehicle is equipped with the 6.0L Power Stroke engine,
perform the following procedure:
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. Park the vehicle on level ground.
3. Set the parking brake and shift into N (Neutral) (automatic
transmission) or 1 (First) (manual transmission).
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Always dispose of automotive
batteries in a responsible manner.
Follow your local authorized
standards for disposal. Call your
local authorized recycling center to
find out more about recycling
automotive batteries.
ENGINE COOLANT
If your vehicle is equipped with a Caterpillar or Cummins engine,
refer to your engine operator’s manual for engine coolant check and
adding instructions as well as fluid specifications and capacities.
Checking engine coolant
The concentration and level of engine coolant should be checked twice a
year to ensure proper glycol/ water concentrations. The coolant
concentration should be maintained at 50/50 coolant and distilled water,
which equates to a freeze point of -34°F (-36°C). Coolant concentration
testing is possible with a hydrometer or antifreeze tester (such as the
Rotunda Battery and Antifreeze Tester, 014–R1060). The level of coolant
should be maintained at the full mark in the coolant reservoir. If the level
falls below, add coolant per the instructions in theAdding engine
coolantsection.
Your vehicle was factory-filled with a 50/50 engine coolant and water
concentration. If the concentration of coolant falls below 40% or above
60%, the engine parts could become damaged or not work properly.A
50–50 mixture of coolant and water provides the following:
•Freeze protection down to -34°F (-36°C).
•Boiling protection up to 265°F (129°C).
•Protection against rust and other forms of corrosion.
•Enables calibrated gauges to work properly.
The engine coolant should be at the full mark as shown on the engine
coolant reservoir (depending upon application).
Refer to thescheduled maintenance informationfor service interval
schedules.
Be sure to read and understandPrecautions when servicing your
vehiclein this chapter.
L
E
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RETURN
RECYCLE
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If the engine coolant has not been checked at the recommended interval,
the engine coolant reservoir may become low or empty. If the reservoir is
low or empty, add engine coolant to the reservoir. Refer toAdding
engine coolantin this chapter.
Note:Automotive fluids are not interchangeable; do not use engine
coolant, antifreeze or windshield washer fluid outside of its specified
function and vehicle location.
Adding engine coolant - 6.0L Power Stroke
Note:The engine coolant reservoir requires air space for expansion
volume. The proper fill level is identified on the reservoir; do not overfill
the reservoir.
Note:If the coolant should get extremely low and the engine very hot,
let the engine cool for approximately 15 minutes before adding coolant.
After the engine has cooled, start the engine and add coolant slowly.
Adding coolant to a hot engine may crack the cylinder head or
crankcase. Never use only water to fill the cooling system.
When adding coolant, make sure it is a 50/50 mixture of engine coolant
and distilled water. Add the mixture to the coolant reservoir,when the
engine is cool, until the appropriate fill level is obtained.
Do not add engine coolant when the engine is hot. Steam and
scalding liquids released from a hot cooling system can burn you
badly. Also, you can be burned if you spill coolant on hot engine parts.
Do not put engine coolant in the windshield washer fluid
container. If sprayed on the windshield, engine coolant could
make it difficult to see through the windshield.
The cooling system in your vehicle is filled with yellow-colored
Motorcraft Premium Gold Engine Coolant meeting Ford Specification
WSS-M97B51–A1.
Note:Add the coolant type originally equipped in your vehicle.
•Add Motorcraft Premium Gold Engine Coolant, VC-7–B
(yellow-colored).
Note:Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, may
darken the color of Motorcraft Premium Gold Engine Coolant from
yellow to golden tan.
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•Do not add/mix extended life coolants such as Motorcraft
Specialty Orange Engine Coolant, VC-3 (U.S.) or CXC-209
(Canada), meeting Ford specification WSS-M97B44–D, with the
factory-fill coolant, Motorcraft Premium Gold Coolant meeting
Ford Specification WSS-M97B51–A.Mixing Motorcraft Specialty
Orange Engine Coolant or any equivalent extended life engine coolant
with this factory-fill coolant can result in degraded corrosion
protection.
•A large amount of water without engine coolant may be added, in case
of emergency, to reach a vehicle service location. In this instance, the
cooling system must be drained and refilled with a 50/50 mixture of
engine coolant and distilled water as soon as possible. Water alone
(without engine coolant) can cause engine damage from corrosion,
overheating or freezing.
•Do not use alcohol, methanol or brine or any engine coolants
mixed with alcohol or methanol antifreeze (coolant).Alcohol
and other liquids can cause engine damage from overheating or
freezing.
•Do not add extra inhibitors or additives to the coolant.These
can be harmful and compromise the corrosion protection of the engine
coolant.
•Do not mix with recycled coolant unless from a Ford-approved
recycling process (seeUse of Recycled Engine Coolantsection).
To reduce the risk of personal injury, make sure the engine is
cool before unscrewing the coolant pressure relief cap. The
cooling system is under pressure; steam and hot liquid can come out
forcefully when the cap is loosened slightly.
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (an opaque plastic bottle).
Slowly turn cap counterclockwise until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture (see
above). If you removed the radiator cap in an overflow system, fill the
radiator until the coolant is visible and radiator is almost full.
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6. Replace the cap. Turn until tightly installed to prevent coolant loss.
After any coolant has been added, check the coolant concentration (refer
toSevere climateslater in this chapter). If the concentration is not
50/50 (protection to –34°F [–36°C]), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 quart (1.0L) of engine coolant per
month, have your dealer check the engine cooling system for leaks.
Operating an engine with a low level of coolant can result in engine
overheating and possible engine damage.
Recycled engine coolant
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community’s regulations and standards for recycling
and disposing of automotive fluids.
Engine coolant capacities and part numbers
For cooling system capacities, refer toRefill capacitiesin this chapter.
For coolant part numbers, refer toLubricant specificationsin this
chapter.
Severe climates
If you drive in extremely cold climates (less than –34°F [–36°C]):
•It may be necessary to increase the coolant concentration
above 50%.
•NEVER increase the coolant concentration above 60%.
•Engine coolant concentrations above 60% will decrease the
overheat protection characteristics of the engine coolant and
may cause engine damage.
•If available, refer to the chart on the coolant container to
ensure the coolant concentration in your vehicle will provide
adequate freeze protection at the temperatures in which you
drive in the winter months.
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If you drive in extremely hot climates:
•It is still necessary to maintain the coolant concentration
above 40%.
•NEVER decrease the coolant concentration below 40%.
•Engine coolant concentrations below 40% will decrease the
corrosion protection characteristics of the engine coolant and
may cause engine damage.
•Engine coolant concentrations below 40% will decrease the
freeze protection characteristics of the engine coolant and may
cause engine damage.
•If available, refer to the chart on the coolant container to
ensure the coolant concentration in your vehicle will provide
adequate protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
Fan clutches
Your vehicle’s cooling system is equipped with a viscous fan clutch.
•The fan clutch helps control cooling, increase performance, improve
fuel economy and reduce noise.
•The fan clutch is controlled by bimetallic spring sensors. Do not
tamper with these sensors as this may change their calibration or keep
the fan clutch from operating at all.
Stay clear of the fan/fan area while the engine is running or
possible personal injury may occur.
FUEL FILTER/WATER SEPARATOR
Do not drain water separator while engine is running. Fuel may
ignite if separator is drained while engine is running or vehicle is
moving.
The fuel filter/water separator removes any contaminated particles
and/or water from the fuel before the fuel enters the engine.
The fuel filter/water separator should be drained as recommended in the
Scheduled Maintenance Guidechapter.
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