
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
Refer to the6.0 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine component locations.
5.4L V8 gasoline engines
1. Transmission fluid dipstick (automatic transmission)
2. Air filter assembly
3. Engine coolant reservoir
4. Brake fluid reservoir
5. Clutch fluid reservoir (manual transmission)
6. Power distribution box
7. Power steering fluid reservoir
8. Engine oil dipstick
9. Engine oil filler cap
10. Windshield washer fluid reservoir
11. Battery
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6.8L V10 gasoline engine
Refer to the6.0 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine component locations.
1. Transmission fluid dipstick (automatic transmission)
2. Engine coolant reservoir
3. Brake fluid reservoir
4. Clutch fluid reservoir (manual transmission)
5. Power distribution box
6. Power steering fluid reservoir
7. Air filter assembly
8. Engine oil dipstick
9. Engine oil filler cap
10. Windshield washer fluid reservoir
11. Battery
12345
10987611
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Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
What you should know about fail-safe cooling (if equipped)
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The “fail-safe” distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•The message center will indicate
the engine is overheating.
•TheService engine soon
indicator (
) will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
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3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
4. Driving through deep water - the electrical system may be wet.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly tightening the fuel cap or letting the
electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, the
indicator should stay off
the next time the engine is started. A driving cycle consists of a cold
engine startup followed by mixed city/highway driving. No additional
vehicle service is required.
If the
indicator remains on, have your vehicle serviced at the first
available opportunity. Although some malfunctions detected by the
OBD-II may not have symptoms that are apparent, continued driving
with the
indicator on can result in increased emissions, lower fuel
economy, reduced engine and transmission smoothness, and lead to more
costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If the
indicator is on, refer to the
description in the Warning lights and chimes section of the Instrument
Cluster chapter. Your vehicle may not pass the I/M test with the
indicator on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
POWER STEERING FLUID
Check the power steering fluid. Refer to thescheduled maintenance
informationfor the service interval schedules. If adding fluid is
necessary, use only MERCONAT F.
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•Gasoline engine shown; diesel
engine similar. Refer to
Identifying components in the
engine compartmentin the
6.0/6.4 Liter Power Stroke
Direct Injection Turbo Diesel
Owner Guide Supplement.
Check the fluid level when it is at ambient temperature, 20°F–80°F
(-7°C–25°C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low. Add fluid to bring fluid level up to be between
the arrows in the FULL COLD range.
3. Start the engine.
4. While the engine idles, turn the steering wheel left and right several
times.
5. Turn the engine off.
6. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
7. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir.
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Item Capacity Ford part nameFord part number /
Ford specification
Transmission / parking
brake linkages and
pivots, brake and clutch
pedal shaft (if
equipped)—Motorcraft Premium
Long-Life GreaseXG-1-C or XG-1-K /
WSD-M1C227-A
Power steering fluidFill to FULL
COLD range on
dipstickMotorcraft MERCON
AT FXT-2-QDX / MERCON
Transfer case fluid 2.0 quarts (1.9L)Motorcraft MERCON
AT FXT-2-QDX / MERCON
Manual transmission
fluid5.8 quarts (5.5L)
4
Motorcraft MERCON
AT FXT-2-QDX / MERCON
Automatic transmission
fluid
3
17.5 quarts
(16.6L)
5(includes
remote filter
element change)Motorcraft MERCONSP
AT FXT-6–QSP / MERCON
SP
Windshield washer fluid 4.25 quarts (4.0L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32–A /
WSB-M8B16–A2
1Add 8 oz. (236 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford Specification
EST-M2C118–A for complete refill of limited slip Ford axles. Ford design rear axles contain a
synthetic lubricant that does not require changing unless the axle has been submerged in water.2Add the coolant type originally equipped in your vehicle.3Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are
indicated on the dipstick handle. Check the container to verify the fluid being added is of the
correct type. Refer to yourscheduled maintenance informationto determine the correct service
interval.
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Climate control (see Air
conditioning or Heating) ............41
Clutch
fluid ..........................................285
operation while driving ..........185
recommended shift speeds ....186
Compass, electronic
set zone adjustment .................77
Console ........................................72
overhead ..............................60–61
Controls
power seat .................................97
steering column ........................69
Coolant
checking and adding ..............267
refill capacities ................271, 294
Cruise control
(see Speed control) ....................66
Customer Assistance ................208
Ford accessories for your
vehicle .....................................254
Ford Extended Service
Plan ..........................................244
Getting assistance outside
the U.S. and Canada ..............245
Getting roadside assistance ...208
Getting the service you
need .........................................240
Ordering additional owner’s
literature .................................246
Utilizing the
Mediation/Arbitration
Program ...................................244
D
Daytime running lamps
(see Lamps) ................................45Dipstick
automatic transmission
fluid ..........................................286
engine oil .................................261
Driveline universal joint and
slip yoke ....................................290
Driving under special
conditions ..................185, 198, 201
sand .........................................200
snow and ice ...........................202
through water .................200, 204
E
Electronic message center ...72, 74
Emergencies, roadside
jump-starting ..........................233
Emergency Flashers .................210
Emission control system ..........281
Engine ........................................298
cleaning ...................................249
coolant .....................................267
diesel ...........................................8
fail-safe cooling .......................272
idle speed control ...................265
refill capacities ........................294
service points ..................258–259
starting after a collision .........210
Engine block heater .................177
Engine oil ..................................261
checking and adding ..............261
dipstick ....................................261
filter, specifications ........264, 293
recommendations ...................264
refill capacities ........................294
Exhaust fumes ..........................176
F
Fail safe cooling ........................272
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Index
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K
Keyless entry system .................92
Keys
positions of the ignition .........172
L
Lamps
autolamp system .......................44
daytime running light ...............45
fog lamps ...................................45
headlamps .................................44
headlamps, flash to pass ..........46
instrument panel, dimming .....46
interior lamps ...........................50
replacing bulbs ...................51–58
Lane change indicator
(see Turn signal) ........................50
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........178
speed control ............................68
Load limits .................................153
Loading instructions .................159
Locks
childproof ..................................87
Lug nuts ....................................232
Lumbar support, seats ...............99
M
Manual transmission .................185
fluid capacities ........................294
reverse .....................................187
Message center ...............72, 74–75
english/metric button ...............79
system check button ................78warning messages .....................80
Mirrors .........................................60
automatic dimming rearview
mirror ........................................63
fold away ...................................65
heated ........................................64
side view mirrors (power) .......64
signal .........................................65
Moon roof ....................................71
Motorcraft parts ................273, 293
O
Octane rating ............................277
Oil (see Engine oil) ..................261
Overdrive .....................................60
P
Parking brake ............................179
Parts (see Motorcraft parts) ....293
Pedals (see Power adjustable
foot pedals) .................................66
Power adjustable foot pedals .....66
Power distribution box
(see Fuses) ...............................217
Power door locks ........................85
Power mirrors .............................64
Power point .................................61
Power steering ..........................180
fluid, checking and adding ....283
fluid, refill capacity ................294
Power Windows ...........................62
Preparing to drive your
vehicle ........................................181
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Owners Guide (post-2002-fmt)
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Index
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