•Using fuel blended with alcohol may lower fuel economy.
•Fuel economy may decrease with lower temperatures during the first
8–10 miles (12–16 km) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
•Close windows for high speed driving.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
authorized dealer if the window sticker is not supplied with your vehicle.
The EPA window sticker should be your guide for the fuel economy
comparisons with other vehicles.
It is important to note the box in the lower left corner of the window
sticker. These numbers represent the Range of MPG (L/100 km)
expected on the vehicle under optimum conditions. Your fuel economy
may vary depending upon the method of operation and conditions.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with applicable
exhaust emission standards. To make sure that the catalytic converter and
other emission control components continue to work properly:
•Use only the specified fuel listed.
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed inscheduled maintenance information
performed according to the specified schedule.
The scheduled maintenance items listed inscheduled maintenance
informationare essential to the life and performance of your vehicle
and to its emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
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Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the
indicator, charging system warning light or the
temperature warning light, fluid leaks, strange odors, smoke or loss of
engine power could indicate that the emission control system is not
working properly.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult yourWarranty Guidefor complete emission warranty
information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). The OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists your
authorized dealer in properly servicing your vehicle. When the
indicator illuminates, the OBD-II system has detected a malfunction.
Temporary malfunctions may cause the
indicator to illuminate.
Examples are:
1. The vehicle has run out of fuel—the engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel—the engine may misfire or run
poorly.
3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
4. Driving through deep water – the electrical system may be wet.
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These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly tightening the fuel cap or letting the
electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, the
indicator should stay off
the next time the engine is started. A driving cycle consists of a cold
engine startup followed by mixed city/highway driving. No additional
vehicle service is required.
If the
indicator remains on, have your vehicle serviced at the first
available opportunity. Although some malfunctions detected by the
OBD-II may not have symptoms that are apparent, continued driving
with the
indicator on can result in increased emissions, lower fuel
economy, reduced engine and transmission smoothness, and lead to more
costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if the
indicator is on or not working properly (bulb is burned
out), or if the OBD-II system has determined that some of the emission
control systems have not been properly checked. In this case, the vehicle
is considered not ready for I/M testing.
If the
indicator is on or the bulb does not work, the vehicle may
need to be serviced. Refer to the On board diagnostics (OBD-II)
description in theMaintenance and Specificationschapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the ON position
for 15 seconds without cranking the engine. If the
indicator blinks
eight times, it means that the vehicle is not ready for I/M testing; if
the
indicator stays on solid, it means that the vehicle is ready for
I/M testing.
The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by 20
minutes of stop-and-go driving with at least four 30 second idle periods.
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2. Pull air filter tray assembly out
toward front of vehicle and lift air
filter element up and out of housing.
The air filter box needs to be free of any debris before installing a new
air filter.
3. Install a new air filter element
into the tray assembly.
4. Return air filter tray to original
position by pressing firmly on the
handle until all rearward movement
stops and secure the two clamps.
MOTORCRAFT PART NUMBERS
Component 4.2L V6 engine 4.6L V8 engine 5.4L V8
engine
Air filter element FA-1632 FA-1632 FA-1754
Battery BTX-59 or
BTX-65-650
3BTX-59 or
BTX-65-6503BTX-59 or
BTX-65-6503
Fuel Filter FG-986-B FG-986-B FG-986-B
Oil Filter FL-400-S FL-820-S FL-820-S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Rear 8.8/9.75 inch axle
fluid5.5 pints (2.6L)
3
Motorcraft SAE 75W-140
Rear Synthetic Axle
Lubricant
5
XY-75W140-QL /
WSL-M2C192-A
Rear 10.25 inch axle
fluid6.9 pints (3.3L)
4
Seat tracks — Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Transmission
/steering/parking brake
linkages and pivots,
brake and clutch pedal
shaft (if equipped)—Premium Long-Life
GreaseXG-1-C /
ESA-M1C75-B
Hinges, latches, striker
plates, fuel filler door
hinge and door check
arm—Hinges, latches, striker
plates, fuel filler door
hinge and door check
armXG-3-A /
ESE-M1C171-A
Power steering fluidFill to between
MIN and MAX
lines on reservoir
Motorcraft MERCON
AT FXT-2-QDX /
MERCON Manual transmission
fluid3.75 quarts (3.5L)
Transfer case fluid
(4X4)2.0 quarts (1.9L)
6
Automatic transmission
fluid (4R75E)13.9 quarts
(13.2L)
7
Motorcraft MERCONV
AT F
8
XT-5-QM /
MERCONV
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Windshield washer fluid 4.25 quarts (4.0L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank
Reg. Cab 6.5’ box /
SuperCab 5.5’ box26.0 gallons
(98.4L)——
Fuel tank SuperCrew
5.5’ box30 gallons
(113.6L)——
Fuel tank SuperCrew
6.5’ box27 gallons
(102.2L) Standard
35.7 gallons
(135.1L) Optional——
Fuel tank
Reg. Cab 8’ box /
SuperCab 6.5’ box /
SuperCab 8’ box27 gallons
(102.1L) Standard
35.7 gallons
(135.1L) Optional——
1Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.2Add the coolant type originally equipped in your vehicle.3Service refill capacity is determined by filling the axle to 1/4-9/16 inch (6-14 mm) below the
bottom of the filler hole with the vehicle on a level surface.
Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification
EST-M2C118-A, for complete fill of 8.8 inch and 9.75 inch Traction-Lok axles.4Service refill capacity is determined by filling the axle to the bottom of the filler hole with the
vehicle on a level surface.
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ENGINE DATA
Engine 4.2L V6 engine 4.6L V8 engine 5.4L V8 engine
Cubic inches 256 281 330
Required fuel87 octane 87 octane 87 octane or
Ethanol (E85)
2
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8
Ignition system EDIS Coil on plug Coil on plug
Spark plug gap0.052–0.056 inch
(1.32–1.42mm)0.052–0.056 inch
(1.32–1.42mm)0.040–0.050 inch
(1.02–1.28mm)
1
Compression
ratio9.3:1 9.37:1 9.85:1
1The 5.4L 3V spark plug gap can’t be adjusted.
25.4L 3V FFV engines only.
Engine drivebelt routing
•4.2L V6 Engine
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checking and adding ..............289
dipstick ....................................289
filter, specifications ........292, 322
recommendations ...................292
refill capacities ........................324
specifications ..........................324
Exhaust fumes ..........................212
F
Fail safe cooling ........................299
Flexible Fuel Vehicle (FFV) ....301
Floor mats ...................................97
Fluid capacities .........................324
Foglamps .....................................59
Four-Wheel Drive vehicles .......227
driving off road .......................231
electronic shift ................229–230
indicator light .........................227
lever operated shift ................228
preparing to drive your
vehicle .....................................217
Fuel ............................................301
calculating fuel
economy ............................92, 308
cap ...........................................304
capacity ...................................324
choosing the right fuel ...........305
comparisons with EPA fuel
economy estimates .................311
detergent in fuel .....................306
filling your vehicle with
fuel ...........................301, 304, 308
filter, specifications ........301, 322
fuel pump shut-off switch .....243
improving fuel economy ........308
octane rating ...................306, 328
quality ......................................307
running out of fuel .................307safety information relating to
automotive fuels .....................301
Fuel - flex fuel vehicle
(FFV) .........................301, 305–306
Fuel pump shut-off switch .......243
Fuses ..................................244–245
G
Gas cap (see Fuel cap) ............304
Gas mileage
(see Fuel economy) .................308
Gauges .........................................19
H
Hazard flashers .........................243
Head restraints .................115, 119
Headlamps ...................................58
aiming ........................................60
autolamp system .......................58
bulb specifications ....................63
daytime running lights .............59
flash to pass ..............................59
high beam .................................59
replacing bulbs .........................64
turning on and off ....................58
Heating
heater only system ...................48
heating and air conditioning
system ...........................49, 51, 54
Homelink wireless control
system ..........................................83
Hood ..........................................284
How to get going ........................22
I
Ignition ...............................208, 328
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