IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.0L SOHC V6 engine
1. Engine oil filler cap
2. Engine oil dipstick (out of view)
3. Brake fluid reservoir
4. Power distribution box
5. Battery
6. Power steering fluid reservoir
7. Radiator cap
8. Engine coolant reservoir
9. Air filter assembly
10. Washer fluid reservoir
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4.6L V8 engine
1. Air filter assembly
2. Engine oil filler cap
3. Engine oil dipstick
4. Brake fluid reservoir
5. Power distribution box
6. Battery
7. Power steering fluid reservoir
8. Radiator cap
9. Engine coolant reservoir
10. Windshield washer fluid reservoir
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•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
What you should know about fail-safe cooling
(4.6L V8 engine only)
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The “fail-safe” distance depends on ambient temperatures, vehicle load
and terrain.
Fail-safe cooling and engine oil overheat mode (4.6L V8 only)
If the engine coolant and/or engine oil overheat, the vehicle’s fail-safe
modes will reduce engine power to limit engine damage, even with a
total loss of coolant. The vehicle’s range and/or speed will be reduced,
depending on vehicle load, terrain, and outside temperatures.
The instrument cluster provides warnings for each mode.
•Fail-Safe Cooling Mode:The
(Service engine
soon),
(Engine oil pressure), and(Engine coolant
temperature) indicators will be on.
Along with these warning indicators, the engine coolant temperature
gauge will read in the Hot (H) area.
If the engine coolant reaches even hotter temperatures, fail-safe
cooling mode limits engine power more and disables air conditioning.
The engine will switch to alternating cylinder operation to help cool
the engine. The engine will run rough in this mode.
If continued operation increases the engine coolant temperature to a
critical range, the engine will shut down. Steering and braking effort
will increase. Once engine coolant temperature cools, the engine can
be restarted.
•Engine Oil Overheat Mode:The
(Engine coolant temperature)
indicator will be on. The instrument cluster has no separate oil
temperature indicator.
Along with the
(Engine coolant temperature) indicator, the engine
coolant temperature gauge will read in the Hot (H) area.
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OBD-II may not have symptoms that are apparent, continued driving
with the
indicator on can result in increased emissions, lower fuel
economy, reduced engine and transmission smoothness, and lead to more
costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if the
indicator is on or not working properly (bulb is burned
out), or if the OBD-II system has determined that some of the emission
control systems have not been properly checked. In this case, the vehicle
is considered not ready for I/M testing.
If the
indicator is on or the bulb does not work, the vehicle may
need to be serviced. Refer to the On board diagnostics (OBD-II)
description in theMaintenance and Specificationschapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the ON position
for 15 seconds without cranking the engine. If the
indicator blinks
eight times, it means that the vehicle is not ready for I/M testing; if
the
indicator stays on solid, it means that the vehicle is ready for
I/M testing.
The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by 20
minutes of stop-and-go driving with at least four 30 second idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
POWER STEERING FLUID
Check the power steering fluid. Refer toscheduled maintenance
informationfor the service interval schedules. If adding fluid is
necessary, use only MERCONAT F.
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1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir.
5. The fluid level should be between the MIN and MAX lines. Do not add
fluid if the level is in this range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the correct operating range. Be sure to put the
cap back on the reservoir.
BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range, the performance of your
brake system could be
compromised, seek service from your authorized dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
The automatic transmission does not have an underhood transmission
fluid dipstick.
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, (i.e., if the transmission slips or
shifts slowly) or if you notice some sign of fluid leakage.
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Item CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Engine oil 4.6L engine 6.0 quarts (5.7L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
2
XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A with API
Certification Mark
Automatic transmission
(5R55S) fluid13.0 quarts
(12.3L)
3
Motorcraft MERCONV
AT F
4
XT-5-QM /
MERCONV
Automatic transmission
(6R60) fluid12.2 quarts
(11.6L)
3
Motorcraft MERCONSP
AT F
5
XT-6-QSP /
MERCONSP
Rear axle fluid 3.5 pints (1.7L)Motorcraft SAE 75W-140
Synthetic Rear Axle
LubricantX Y-75W140-QL /
WSL-M2C192-A
Front axle fluid (4WD) 2.7 pints (1.3L)Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Power steering fluidFill between the
MIN and MAX
lines on reservoirMotorcraft MERCON
Multi-Purpose ATFXT-2-QDX /
MERCON
Transfer case fluid
(4WD)1.5 quarts (1.4L)
Windshield washer fluid 4.2 quarts (4.0L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
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washing ....................................287
waxing .....................................288
wheels ......................................288
wiper blades ............................291
Climate control (see Air
conditioning or Heating) ............47
Clock adjust
6-CD in dash .............................32
AM/FM/CD .................................26
Compass, electronic ....................87
calibration .................................88
set zone adjustment .........87, 101
Console ..................................66–67
overhead ....................................65
rear ............................................67
Controls
power seat ...............................129
steering column ........................74
Coolant
checking and adding ..............307
refill capacities ................311, 329
specifications ..........................329
Cruise control
(see Speed control) ....................71
Customer Assistance ................250
Ford Extended Service
Plan ..........................................283
Getting assistance outside
the U.S. and Canada ..............284
Getting roadside
assistance ................................250
Getting the service you
need .........................................279
Ordering additional
owner’s literature ...................285
Utilizing the Mediation/
Arbitration Program ...............283D
Daytime running lamps
(see Lamps) ................................54
Defrost
rear window ..............................51
Dipstick
automatic transmission
fluid ..........................................325
engine oil .................................300
Driveline universal joint
and slip yoke .............................326
Driving under special
conditions ..................238, 243, 246
sand .........................................245
snow and ice ...........................247
through water .................245, 249
Dual automatic temperature
control (DATC) ...........................47
DVD system .................................44
E
Electronic message
center .....................................81, 92
Emergencies, roadside
jump-starting ..........................272
Emergency Flashers .................252
Emission control system ..........322
Engine ........................................333
cleaning ...................................289
coolant .....................................307
fail-safe cooling .......................312
idle speed control ...................305
lubrication specifications .......329
refill capacities ........................329
service points ..................297–298
starting after a collision .........252
Engine block heater .................222
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Index
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Pedals (see Power
adjustable foot pedals) ...............71
Power adjustable foot pedals .....71
Power deployable running
boards ........................................106
Power distribution box
(see Fuses) ...............................258
Power door locks ......................111
Power mirrors .............................70
Power point ...........................67–68
Power steering ..........................229
fluid, checking and adding ....324
fluid, refill capacity ................329
fluid, specifications .................329
Power Windows ...........................68
Preparing to drive your
vehicle ........................................230
R
Radio ......................................25, 31
Rear window defroster ...............51
Relays ........................................253
Remote entry system .......116–117
illuminated entry ....................121
locking/unlocking
doors ................................117–118
panic alarm .............................118
replacing the batteries ...........119
Reverse sensing system ...........238
Roadside assistance ..................250
Roof rack ...................................110
S
Safety Belt Maintenance ..........153Safety belts (see
Safety restraints) ......139, 142–147
Safety Canopy ...........163, 165–166
Safety defects, reporting ..285–286
Safety restraints ........139, 142–147
BeltMinder............................149
extension assembly ................148
for adults .........................143–146
for children .....................168–169
Occupant Classification
Sensor ......................................140
safety belt maintenance .........153
warning light and chime ........149
Safety seats for children ..........174
Safety Compliance
Certification Label ....................334
Satellite Radio Information ........41
Seat belts
(see Safety restraints) .............139
Seats ..........................................127
child safety seats ....................174
front seats ...............................128
heated ......................................132
memory seat ...................118, 131
SecuriLock passive anti-theft
system ........................................124
Setting the clock
AM/FM single CD .....................26
AM/FM/In-dash 6 CD ................32
Snowplowing .................................8
Spark plugs,
specifications .....................328, 333
Special notice
ambulance conversions ..............8
utility-type vehicles ....................7
Specification chart,
lubricants ...................................329
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Owners Guide (post-2002-fmt)
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Index
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