111CAR MAINTENANCE
thousands of kilometres
Check anti-evaporation system
Replace air cleaner cartridge
Top up fluids (engine coolant, brakes, windscreen washer, battery, etc.)
Check timing belt conditions
Replace timing belt (*)
Replace spark plugs
Check engine control systems via diagnostic socket
Check mechanical gearbox oil level
Change engine oil
Replace engine oil filter
Change brake fluid (or every two years) 20 40 60 80 100 120 140 160 180
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(*) or every 3 years for demanding use (cold climates, prolonged idling in city traffic)
or every 5 years, regardless of distance
112CAR MAINTENANCE
ANNUAL INSPECTION SCHEDULE
– Inspect conditions of. engine, gear-
box, transmission, piping (exhaust -
fuel feed - brakes), rubber parts
(boots - sleeves - bushings - etc.),
brake and fuel line hoses.
– Check for bonnet and boot lock
cleanness, lever cleanness and lubri-
cation.
– Check battery charge status.
– Check conditions of various con-
trol belts.
– Check and top up fluid levels (en-
gine coolant, brakes, windscreen
washer, battery, etc.).
– Change engine oil.
– Replace engine oil filter.
– Replace pollen filter (where fitted). The following annual inspection
schedule is recommended for
cars travelling less than
20,000 km a year (e.g. approxi-
mately 10,000 km). The schedule
includes the following operations:
– Check tyre condition and wear
and adjust pressure, if required (in-
cluding spare wheel).
– Check operation of lights (head-
lights, direction indicators, hazard
lights, boot light, passenger compart-
ment ceiling light, glove compartment
light, instrument panel lights, etc.).
– Check windscreen wiper/washer
and adjust nozzles.
– Check position wear of wind-
screen/rear window wiper blades.
– Check front brake pad conditions
and wear.
ADDITIONAL
CHECKS
Every 1,000 kmor before long
trips, check and top up as necessary:
– engine coolant level, brake fluid
level, windscreen washer liquid level,
tyre pressure and conditions.
Every 3,000 kmcheck and top up
as necessary: engine oil level.
We recommend using FL Selenia
products which were specifically de-
signed and made for use in Fiat vehi-
cles (see
CAPACITIEStable in TECHNICAL
SPECIFICATIONS
).
113CAR MAINTENANCE
IMPORTANT - Remote control
If when the remote control button
is pressed the doors are not
locked/unlocked or the performed
operation signal (indicator lights on)
does not appear, change the battery,
using spare batteries of the same kind.
IMPORTANT - Engine oil
Should the prevailing use of the car
be under one of the following specially
heavy conditions:
– trailer towing
– dusty roads
– short distances (less than 7-8 km)
repeated and with external tempera-
tures below zero.
– frequently idling engines or long
distance low speed driving (e.g. taxis
or door-to-door deliveries) or in case
of a long term inactivity replace engine
oil more frequently than required on
SCHEDULED MAINTENANCE PLAN.IMPORTANT - Air cleaner
Replace the air cleaner more fre-
quently if the car is used on dusty
roads.
If you are in doubt about how often
the engine oil or the air cleaner should
be changed in relation to how you use
the car, contact a Fiat Dealership.
IMPORTANT - Battery
The charge in your battery should be
checked, where possible at the start
of the winter, to limit the risk of the
battery electrolyte freezing. This
check should be carried out more fre-
quently if the car is mainly used for
short trips or if it is fitted with acces-
sories that permanently take in elec-
tricity even when the ignition key is
removed, especially in the case of af-
ter market accessories.You should check the battery fluid
(electrolyte) level more frequently
than shown in the
SERVICE SCHEDULEin
this chapter if the vehicle is used in
hot climates or particularly demand-
ing conditions.
Maintenance of your car
should be entrusted to a
Fiat Dealership. For ordi-
nary routine maintenance oper-
ations which you are able to
carry out yourself, ensure that
you have the necessary tools and
original Fiat spare parts and flu-
ids available. Do not carry out
servicing operations if you have
no experience.
114CAR MAINTENANCE
CHECKING FLUID LEVELS
fig. 1
P4Q01038
Do not smoke while
working in the engine
compartment: the pres-
ence of flammable gas and
vapour could cause a fire.
Be very careful: scarves,
ties and other loose arti-
cles of clothing could eas-
ily get caught up in moving parts.
This can be extremely danger-
ous.
1. Engine oil - 2. Battery - 3. Brake fluid - 4. Windscreen washer fluid - 5. Engine
coolant.
Be careful not to mix up
the various types of fluids
when you are topping up:
they are all mutually incompati-
ble and could damage the car. ENGINE OIL
Check engine oil with the car on
level ground and while the engine is
still warm (approximately 5 minutes
after stopping the engine).
The oil level must be between the
MIN and MAX marks on the dipstick
B-fig. 2.The space between MIN and MAX
equals about 1 litre of oil.
If the oil level is near or even below
the MINmark, pour in oil through
the filler hole Auntil it reaches the
MAXmark.
The level of the oil should never ex-
ceed the MAXmark.
118CAR MAINTENANCE
BATTERY
The Fiat 600 battery is of the “lim-
ited maintenance” type. Under normal
conditions it will not need to be
topped up with distilled water.
REPLACING THE BATTERY
If required, replace the battery with
a genuine spare part presenting the
same specifications. If a battery with
different specifications is fitted, the
frequencies shown in the
SCHEDULED
SERVICING
ill no longer be valid. Refer
to the instructions provided by the
battery manufacturer. Batteries contain sub-
stances that are very
harmful for the environ-
ment. You are advised to have
the battery changed at a Fiat
Dealership. It is properly
equipped for disposing of used
batteries in an environmentally-
friendly way that complies with
the law.
CHECKING THE BATTERY
FLUID LEVEL (electrolyte)
Check the electrolyte level and top
up, if required, at the frequency
shown in the
SERVICE SCHEDULEin this
chapter. Have this operation carried
out at a Fiat Dealership. The liquid in the battery
is poisonous and corro-
sive. Do not let it touch
the skin or eyes. Do not bring
naked flames or possible sources
of sparks near to the battery: risk
of fire and explosion.
Incorrect fitting of elec-
trical and electronic ac-
cessories can seriously
damage the car.
119CAR MAINTENANCE
Do not keep accessories (e.g. sound
system, hazard lights etc.) switched on
for a long time when the engine is not
running.
IMPORTANTA battery which is
kept at a charge of less than 50% for
any length of time will be damaged by
sulphation leading to a reduction in
cranking power and a higher risk of
the battery electrolyte freezing (this
may even occur at –10°C).
If the car is inactive for a long period
of time, refer to
STORING THE CAR, in
the chapter
DRIVING YOUR CAR.
If you want to add accessories after
buying the car (antitheft system, free-
hand phone kit, radio navigator, etc.)
visit a Fiat Dealership. They can
suggest the most suitable accessories
to get and check whether the electric
system can support the required load
or whether a larger capacity battery is
required. USEFUL ADVICE FOR
LENGTHENING THE LIFE
OF YOUR BATTERY
When you park the car, ensure the
doors, tailgate and bonnet are closed
properly. The ceiling lights must be off.
Top up electrolyte
Low charge level
Electrolyte level and charge
sufficientContact Fiat Dealership
Charge the battery (advisable to
contact Fiat Dealership)
No action
CHECKING THE CHARGE (where fitted)
On certain versions the battery charge can be checked through the indicator
A, and acting according to the colour the indicator shows.
Refer to the table below or to the label Bon the battery.
Bright white colour
Dark colour without
green area in the centre
Dark colour with green
area in the centre
fig. 7/a
P4Q01082
120CAR MAINTENANCE
– Do not check polarity through
sparking.
– Disconnect the electronic units if
you are electrically welding the car
body. Remove the units if tempera-
tures exceed 80°C (special operations
on the bodywork etc.).
IMPORTANTIf the sound system
or car alarm systems are not installed
correctly, they can interfere with the
working of the electronic control
units. ELECTRONIC
CONTROL UNITS
When the car is being used normally,
special measures are not necessary.
The following instructions must be
followed very carefully, however, if
you work on the electrical system or
in cases where emergency starting is
necessary:
– Never disconnect the battery from
the electrical system while the engine
is running.
– Disconnect the battery from the
electrical system if you are recharg-
ing it.
– Never perform emergency starts
with a battery charger. Always use an
auxiliary battery.
– Be particularly careful when con-
necting the battery to the electrical
system. Ensure the battery posts are
connected up to the right leads (the
polarity is correct) and check that the
connection has been made properly.
– Do not connect or disconnect the
terminals of the electronic units while
the ignition key is at MAR. Modifications or repairs
to the electrical system
carried out incorrectly
and without bearing the features
of the system in mind can cause
malfunctions with the risk of fire.
Furthermore, remember that high
intake electric devices (such as baby
bottle warmers, vacuum cleaners, cel-
lular phones, mini-fridges, etc.) pow-
ered when the engine is offcan
deploy the battery.
IMPORTANTIf you need to install
added systems to the vehicle, im-
proper wiring connections, in partic-
ular if they affect safety devices, are
dangerous.
BATTERY
DA
40A 24 mA
MAXIMUM
ADMITTED
STAND-BY INTAKE
These devices will, in fact, run off the
battery even when the key is not in-
serted (car parked) and can deploy
the battery.
The total intake of these systems
(factory and after-market) must be
less than 0.6 mA x Ah (of the battery)
as shown in the following table:
145INDEX
I I I I
N N N N
D D D D
E E E E
X X X X
ABS ............................................ 54
Accessories purchased by the
owner ......................................... 66
– Installation of electric/
electronic devices ................ 67
– Radio transmitters and
cellular telephones ............... 67
Air filter ....................................... 117
Air recirculation ......................... 35
Air vents (adjustable) ................ 33
Front airbags ............................... 56
– front airbag passenger side 57
– general warnings .................. 58
– front airbags .......................... 576
Analogue clock ........................... 24
Ashtray ......................................... 42
At the filling station ................... 66
Battery
– checking the carge ............... 119
– checking the fluid level ....... 118
– jump starting .................. 88-105
– recharging .............................. 105– replacing the battery ........... 118
– useful advice .......................... 119
Bodywork
– advice for maintenance ....... 125
– exterior and underbody
warranty ................................. 125
– protection from
atmospheric agents ............. 124
– versions .................................. 129
Bonnet .......................................... 51
Boot ............................................... 47
– anchoring the load ............... 49
– extension ............................... 48
– opening .................................... 47
Brake fluid level .......................... 116
Brake lights .................................. 99
Brakes
– fluid level ................................ 116
– service and emergency ....... 132
Bulbs
– bulb replacement ................. 93
– bulb types .............................. 95
– external bulb replacement . 96
– general instructions ............. 94
– internal bulb replacement .. 101
Capacities .................................. 139
Car maintenance
– additional checks .................. 112
– annual inspection schedule 112
– scheduled service ................. 109
– service schedule ................... 110
Ceiling light
– bulb replacement ................. 100
– control .................................... 39
Centralised locking system ...... 45
Cheap running ............................ 79
Cigar lighter ................................ 42
Clutch ........................................... 131
Conditions of use ...................... 79
Containing running costs ......... 77
Control buttons ......................... 40
Courtesy light
– bulb replacement ................. 101
– control .................................... 39