2007 FIAT SEDICI brakes

175
ADDITIONAL TRAILER
TOWING WARNINGS
Never overload your trailer
or your vehicle. Gross trail-
er weight must never exceed the
“Towing capacity”. Gross vehicle
weight (sum of the weights of the ve-
hicle, all the occupants, accessories
including tow bars and a trailer hitch,
cargo and trailer nose weight) must
never exceed the Gross Vehicle
Weight Rating (GVWR) listed in the
“SPECIFICATIONS” section.
WARNING
Connect trailer lights and
hook up safety chains every
time you tow.
WARNING
IMPORTANT Because towing a trailer
puts additional stress on your vehicle,
more frequent maintenance will be re-
quired than under normal driving condi-
tions. Follow the schedule for “Mainte-
nance Recommended under Severe Dri-
ving Conditions”.
Your vehicle will handle dif-
ferently when towing a trail-
er. For your safety and the safety of
others, you should observe the fol-
lowing precautions:
– Practice turning, stopping, and re-
versing before you begin towing in
traffic. Do not tow in traffic until you
are confident that you can handle the
vehicle and trailer safely.
– Never exceed towing speed limits or
80 km/h (50 mph), whichever is low-
er.
– Never drive at a speed that causes
shaking or swaying of the trailer. If
you notice even the slightest sign of
shaking or swaying, slow down.
– When roads are wet, slippery or
rough, drive at a slower speed than
you would on dry, smooth roads.
Failure to slow down when road con-
ditions are bad can result in loss of
control.
– Always have someone guide you
when reversing.
– Allow adequate stopping distance.
Stopping distance is increased when
you tow a trailer. For each 16 km/h
(10 mph) of speed, allow at least one
vehicle and trailer length between
you and the vehicle ahead. Follow at
a greater distance if roads are wet or
slippery.
WARNING
– If the trailer has over-run
brakes, apply the brakes
gradually to avoid snatching caused
by the trailer wheels locking.
– Slow down before corners and
maintain a steady speed while cor-
nering. Deceleration or acceleration
while cornering can result in loss of
control. Remember that a larger than
normal turning radius is needed be-
cause the trailer wheels will be clos-
er than vehicle wheels to the inside of
the turn.
– Avoid sudden acceleration and
stopping of the vehicle. Do not make
quick maneuvers unless they are nec-
essary.
– Slow down in cross winds and be
prepared for gusts of wind from large
passing vehicles.
– Be careful when overtaking other
vehicles. Be sure to allow enough
room for your trailer before you
change lanes, and signal well in ad-
vance.
– Slow down and shift into a lower
gear before you reach long or steep
downhill grades. It is hazardous to at-
tempt downshifting while you are de-
scending a hill.
WARNING
171-180 Fiat16 New GB 27-11-2007 11:29 Pagina 175

176
– Avoid “riding” the brakes.
This could cause the brakes
to overheat resulting in reduced brak-
ing efficiency. Use engine braking as
much as possible.
– Because of the added trailer weight,
your engine may overheat on hot
days when going up long or steep
hills. Pay attention to your engine
temperature gauge. If it indicates
overheating, pull off the road and
stop in a safe place. Refer to “If the
Engine Overheats” in “EMERGENCY
SERVICE” section.
WARNING
60A186
When parking your vehicle
and connected trailer, al-
ways use the following procedure:
– Apply the vehicle’s brakes firmly.
– Have another person place wheel
chocks under the wheels of the vehi-
cle and the trailer while you are hold-
ing the brakes.
– Slowly release the brakes until the
wheel chocks absorb the load.
– Fully engage the parking brake.
– Manual Transaxle – Shift into Re-
verse or first gear and turn off the en-
gine.
WARNING
When starting out after
parking:
– Depress the clutch and start the en-
gine.
– Shift into gear, release the parking
brake, and slowly pull away from the
chocks.
– Stop, apply the brakes firmly and
hold them.
– Have another person remove the
chocks.
WARNING
171-180 Fiat16 New GB 27-11-2007 11:29 Pagina 176

181
I I
N N
S S
P P
E E
C C
T T
I I
O O
N N
A A
N N
D D
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E E
60G410
MAINTENANCE SCHEDULE ........................................... 183
MAINTENANCE RECOMMENDED UNDER SEVERE
DRIVING CONDITIONS .................................................... 188
DRIVE BELT .......................................................................... 189
ENGINE OIL AND FILTER ................................................ 189
GEAR OIL .............................................................................. 193
ENGINE COOLANT .......................................................... 195
WINDSHIELD WASHER FLUID ...................................... 198
AIR CLEANER ...................................................................... 198
SPARK PLUGS (Petrol engine).......................................... 199
FUEL FILTER (Diesel engine)............................................. 201
BRAKES .................................................................................. 202
STEERING .............................................................................. 204
CLUTCH PEDAL ................................................................. 205
TIRES ....................................................................................... 205
BATTERY ............................................................................... 210
FUSES ...................................................................................... 211
BULB REPLACEMENT ........................................................ 217
WINDSCREEN - REAR WINDOW WASHER /
WIPERS .................................................................................. 222
AIR CONDITIONING SYSTEM ....................................... 223
8
181-224 Fiat16 New GB 27-11-2007 11:29 Pagina 181

184
15 30 45 60 75 90 105 120 135 150 165 180
●●●●●●●●●●●●
●●●●●●●●●●●●
●●●●●●●●●●●●
●●●●●●●●●●●●
●●●●●●●●●●●●
●● ●●●●
●●●●●●●●●●●●
●●●●●●●●●●●●
●●
●●
●●●●●●●●●●●●
●● ●●●●
SERVICE SCHEDULE PETROL VERSIONS
Service coupons shall be carried out every 15,000 km
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check electric system operation headlights,
direction indicators, hazard lights, passenger compartment/
boot light, instrument panel warning lights, etc.)
Check windscreen wiper operation, adjust nozzles if required
Check windscreen blade position/wear
Check front disk brake pad wear conditions and brake
pad wear indicator operation
Check rear disk brake pad or shoes conditions and wear
Sight inspect conditions and integrity of: bodywork and
underbody protection, pipes (exhaust, fuel, brakes),
rubber parts (boots, sleeves, bushes, etc.), brake and
fuel system hoses, axles and axle shafts
Top up fluids (engine coolant, brakes, clutch, battery,
windscreen washer, etc.)
Sight inspect accessory drive belt conditions
Check antievaporation system
Check and adjust handbrake lever stroke, if required
Check and adjust tappet clearance, if required
181-224 Fiat16 New GB 27-11-2007 11:29 Pagina 184

186
15 30 45 60 75 90 105 120 135 150 165 180
●●●●●●●●●●●●
●●●●●●●●●●●●
●●●●●●●●●●●●
●●●●●●●●●●●●
●●●●●●●●●●●●
●● ●●●●
●●●●●●●●●●●●
●●●●●●●●●●●●
●●
●●●●●●
●●●
●● ●●●●
●●●●●●●●●●●●
SERVICE SCHEDULE DIESEL VERSIONS
Service coupons shall be carried out every 15,000 km
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check electric system operation headlights,
direction indicators, hazard lights, passenger compartment/
boot light, instrument panel warning lights, etc.)
Check windscreen wiper operation, adjust nozzles if required
Check windscreen blade position/wear
Check front disk brake pad wear conditions and brake
pad wear indicator operation
Check rear disk brake pad or shoes conditions and wear
Sight inspect conditions and integrity of: bodywork and
underbody protection, pipes (exhaust, fuel, brakes),
rubber parts (boots, sleeves, bushes, etc.), brake and
fuel system hoses, axles and axle shafts
Top up fluids (engine coolant, brakes, clutch, battery,
windscreen washer, etc.)
Sight inspect accessory drive belt conditions
Check and adjust handbrake lever stroke, if required
Check and adjust tappet clearance, if required
Check exhaust emissions/smoke
Check cleanness of bonnet and boot locks and
lever cleanness and lubrication
181-224 Fiat16 New GB 27-11-2007 11:29 Pagina 186

202
NOTE With disc brakes, the fluid level can
be expected to gradually fall as the brake
pads wear.
BRAKES
BRAKE FLUID
Check the brake fluid level by looking at
the reservoir in the engine compartment.
Check that the fluid level is between the
“MAX” and “MIN” lines. If the brake flu-
id level is near the “MIN” line, fill it up to
the “MAX” line with TUTELA TOP 4 SAE
J1704 o DOT4 brake fluid.
79J010
Failure to follow the guide-
lines below can result in per-
sonal injury or serious damage to the
brake system.
– If the brake fluid in the reservoir
drops below a certain level, the brake
warning light on the instrument pan-
el will come on (the engine must be
running with the parking brake fully
disengaged). Should the light come
on, immediately ask your Fiat Deal-
ership to inspect the brake system.
– A rapid fluid loss indicates a leak in
the brake system which should be in-
spected by your Fiat Dealership im-
mediately.
WARNING– Brake fluid can harm your
eyes and damage painted
surfaces. Use caution when refilling
the reservoir.
– Do not use any fluid other than SAE
J1704 or DOT4 brake fluid. Do not
use reclaimed fluid or fluid that has
been stored in old or open contain-
ers. It is essential that foreign parti-
cles and other liquids are kept out of
the brake fluid reservoir.
WARNING
Brake fluid is harmful or fa-
tal if swallowed, and harm-
ful if it comes in contact with skin or
eyes. If swallowed, do not induce
vomiting. Immediately contact a poi-
son control center or a physician. If
brake fluid gets in eyes, flush eyes
with water and seek medical atten-
tion. Wash thoroughly after handling.
Solution can be poisonous to animals.
Keep out of the reach of children and
animals.
WARNING
181-224 Fiat16 New GB 27-11-2007 11:30 Pagina 202

203
With the engine running, measure the dis-
tance between the brake pedal and floor
carpet when the pedal is depressed with
approximately 30 kg (66 lbs) of force. The
minimum distance required is as specified.
Since your vehicle’s brake system is self-
adjusting, there is no need for pedal ad-
justment.
If the pedal to floor wall distance as mea-
sured above is less than the minimum dis-
tance required, have your vehicle in-
spected by your Fiat Dealership.
NOTE When measuring the distance be-
tween the brake pedal and floor wall, be
sure not to include the floor mat or rub-
ber on the floor wall in your measure-
ment. BRAKE PEDAL
Check if the brake pedal stops at the reg-
ular height without “spongy” feeling when
you depress it. If not, have the brake sys-
tem inspected by your Fiat Dealership. If
you doubt the brake pedal for the regu-
lar height, check it as follows:
Pedal to wall minimum distance
“a”: 40 mm (1.6 in.)
54G10860G104A
If you experience any of the
following problems with
your vehicle’s brake system, have the
vehicle inspected immediately by
your Fiat Dealership.
– Poor braking performance
– Uneven braking (Brakes not work-
ing uniformly on all wheels.)
– Excessive pedal travel
– Brake dragging
– Excessive noise
– Pedal pulsation (Pedal pulsates
when depressed.)
WARNING
181-224 Fiat16 New GB 27-11-2007 11:30 Pagina 203

204
STEERING
Steering wheel play “c”:
0 – 30 mm (0.0 – 1.2 in.)
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values.
Check that the steering wheel turns eas-
ily and smoothly without rattling by turn-
ing it all the way to the right and to the left
while driving very slowly in an open area.
If the amount of free play is outside the
specification or you find anything else to
be wrong, an inspection must be per-
formed by your Fiat Dealership. PARKING BRAKE
Ratchet tooth specification “b”:
6th – 8th
Lever pull force (1):
200 N (20 kg, 44 lbs)
Check the parking brake for proper ad-
justment by counting the number of clicks
made by the ratchet teeth as you slowly
pull up on the parking brake lever to the
point of full engagement. The parking
brake lever should stop between the spec-
ified ratchet teeth and the rear wheels
should be securely locked. If the parking
brake is not properly adjusted or the
brakes drag after the lever has been fully
released, have the parking brake inspect-
ed and/ or adjusted by your Fiat Dealer-
ship.
54G10954G110
181-224 Fiat16 New GB 27-11-2007 11:30 Pagina 204