2007 FIAT PANDA service

151
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
7.5
–
15
20
20
10
15
15
20
7.5F19
F20
F21
F22
F23
F24
F30
F84
F85
F87
Engine compartment fusebox - fig. 49FUSE AMPERE
Air conditioner compressor
Fuse available
Fuel pump supply (Multijet version)
Electronic injection primary services
Braking node valves and ABS
Electric power steering
Fog lights
Dualogic transmission unit
Cigarette lighter/current socket
ABS and stop light control
20
20
20
30
50
30
30
20
20
20
10/20
30
50
30
T02
T03
T05
T06
T07
T08
T09
T10
T14
T17
T19
T20
T30
T31
Engine compartment unit - fig. 49RELAY AMPERE
Upper beam relay
Horn relay
Compresor relay
Engine cooling electric fan relay (low speed)
Engine cooling electric fan relay (high speed)
Air conditioner electric fan relay
Injection system main relay
Fuel pump relay (Multiject version)
Fog light relay
Headlight washer relay
Pump disconnection teleswitch
Star-up inhibiting relay
Dualogic transmission pump relay
Cigarette/current socket realy
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155
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
SCHEDULED SERVICING ................................................. 156
SERVICE SCHEDULE........................................................... 157
ANNUAL INSPECTION SCHEDULE.............................. 159
ADDITIONAL CHECKS..................................................... 159
CHECKING FLUID LEVELS................................................ 161
AIR FILTER ............................................................................ 166
POLLEN FILTER ................................................................... 167
BATTERY................................................................................ 168
WHEELS AND TYRES......................................................... 170
RUBBER HOSES.................................................................... 171
WINDSCREEN/REAR WINDOW WIPERS................... 172
BODYWORK........................................................................ 173
INTERIORS ............................................................................. 175
CC C
A A
R R
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
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IMPORTANT The Programmed Mainte-
nance coupons are specified by the Man-
ufacturer- The failure to have them car-
ried out may invalidate the warranty.
Scheduled Servicing is performed by all Fi-
at Dealership, at pre-established times.
If during each operation, in addition to the
ones programmed, the need arises for fur-
ther replacements or repairs, these may
be carried out only with the explicit agree-
ment of the Customer.IMPORTANT You are advised to contact
Fiat Dealership in the event of any minor
operating faults, without waiting for the
next service coupon.
If your car is used frequently for towing,
the interval between one service coupon
and the other must be reduced.SCHEDULED SERVICING
Correct maintenance is essential for en-
suring long car life under the best condi-
tions.
This is why Fiat has programmed a series
of checks and maintenance operations
every 20,000 km.
It is however important to remember that
scheduled servicing does not completely
cover all the car’s requirements- also in
the initial period before 20,000 km service
coupon and later, between one coupon
and another, ordinary care is still required
such as for example routine check and
topping up the level of fluids, tyre pressure
check, etc...
156
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
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157
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
20 40 60 80 100 120 140 160 180
●●●●● ●●●●
●●●●● ●●●●
●●●●● ●●●●
●●●●● ●●●●
●●●●● ●●●●
●●●
●●●●● ●●●●
●●●●● ●●●●
●
●● ● ●
●● ● ●
●● ● ●
●●
SERVICE SCHEDULE
These coupons are to be carried out every 20,000 km
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check lighting system operation
(headlights, direction indicators, hazard lights, boot lights,
warning lights, etc.)
Check windscreen wiper/washer operation,
adjust nozzles
Check windscreen/rear window blade position/wear
Check front disk brake pad conditions and wear
Check rear drum brake linings and wear
Sight inspect the conditions of:- bodywork,
underbody protection pipes and hoses (exhaust -
fuel - brakes), rubber parts (boots -
sleeves - bushes - etc.)
Check cleanness of locks, bonnet and boot and lever
cleanness and lubrication
Check tension and adjust accessory drive belts
(excluding engines with automatic belt tighteners)
Sight inspect accessory drive belt conditions
Check and adjust tappet clearance (petrol versions)
Check and adjust handbrake lever stroke
Check antievaporation system (petrol versions)
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IMPORTANT - Air cleaner
If the car is used on dusty roads change
the air cleaner more frequently than the
indications in the “Service schedule”. If in
doubt as to how often the engine oil and
air cleaner should be changed according
to how you use the car, contact a Fiat
Dealership.
IMPORTANT - Pollen filter
If the car is used frequently in dusty or
heavily polluted environments it is advis-
able to replace the filtering element more
frequently; in particular it should be re-
placed if a reduction of the amount of air
admitted to the passenger compartment
is noted.
IMPORTANT - Battery
The charge in the battery should be
checked at the start of winter to limit the
risk of electrolyte freezing.This check should be carried out more
frequently if the car is used mainly for
short trips, or if it is fitted with accessories
that permanently absorb electricity even
with the ignition key removed, especially
in the case of after market accessories. If
the car is used in hot climates or particu-
larly harsh conditions it is wise to check
the level of the battery fluid (electrolyte)
more frequently than specified in the “Ser-
vice schedule”. IMPORTANT - Engine oil
Should prevailing use of the car be under
one of the following specially heavy con-
ditions:
❒ trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7- 8 km) re-
peated and with external temperatures
below zero;
❒ frequently idling engines or long dis-
tance low speed driving (e.g. taxis or
door-to-door deliveries) or in case of
a long term inactivity;
replace engine oil more frequently than
required on “Service Schedule”.
IMPORTANT - Diesel filter
The possibility of topping up with diesel
fuel not complying with EN590 European
Norm might make it necessary to replace
the filter more frequently than indicated
in the “Service Schedule”.
160
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
Car maintenance should be
entrusted to Fiat Dealership.
For routine and minor main-
tenance operations you wish
to carry out yourself, always make sure
you have the proper equipment, gen-
uine Fiat spare parts and the necessary
fluids; do not however carry out these
operations if you have no experience.
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BRAKE FLUID fig. 10
Unscrew cap A: check that the fluid level
in the reservoir is at maximum.
Fluid level in the reservoir shall not exceed
the MAXmark.
If fluid has to be added, it is suggested to
use the brake fluid in table "Fluids and lu-
bricants" (see chapter "Technical charac-
teristics").
NOTE Clean accurately the tank cap A
and the surrounding surface.
At plug opening, pay maximum attention
in order to prevent any impurities from
entering the tank.
For topping up, always use a funnel with
integrated filter with mesh equal to or
lower than 0.12 mm. Check level through the reservoir.
fig. 10F0G0109m
165
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
Do not travel with the wind-
screen washer reservoir emp-
ty: the windscreen washer is funda-
mental for improving visibility.
WARNING
Certain commercial addi-
tives for windscreen washers
are inflammable. The engine com-
partment contains hot components
which may set it on fire.
WARNING
Prevent brake fluid, which is
highly corrosive, from coming
into contact with painted
parts. Should it happen, im-
mediately wash with water.
IMPORTANT Brake fluid absorbs mois-
ture, for this reason, if the car is mainly
used in areas with a high degree of at-
mospheric humidity, the fluid should be
replaced at more frequent intervals than
specified in the “Service schedule”.
Brake fluid is poisonous and
highly corrosive. In the event
of accidental contact, wash the parts
involved immediately with neutral
soap and water, then rinse thor-
oughly. Call the doctor immediately
if the fluid is swallowed.
WARNING
The symbol πon the con-
tainer indicates synthetic
brake fluid, distinguishing it from the
mineral kind. Using mineral fluids ir-
reversibly damages the special brak-
ing system rubber seals.
WARNING
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168
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
BATTERY
The car fits a low-maintenance battery: no
top-ups with distilled water are needed in
normal conditions of use.
INSPECTING THE CHARGE
AND THE ELECTROLYTE LEVEL
Inspection operations must be carried out
by specialised personnel, following the
prescriptions contained in the Use and
maintenance booklet. Any top-up opera-
tions must be carried out by specialised
personnel and by Fiat Dealership.Battery liquid is poisonous
and corrosive. Avoid contact
with the skin and eyes. Keep naked
flames and sources of sparks away
from the battery: risk of explosion
and fire.
WARNING
Running the battery with an
excessively low liquid level
will damage the battery beyond re-
pair and even cause an explosion.
WARNING
CHANGING THE BATTERY
If required, replace the battery with a gen-
uine spare part having the same specifi-
cations.
If a battery with different specifications is
fitted, the service intervals given in the
“Service schedule” in this section will no
longer be valid.
Refer therefore to the instructions pro-
vided by the battery manufacturer.
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171
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
RUBBER HOSES
As far as the brake system and fuel rubber
hoses are concerned, carefully follow the
“Service schedule” in this section.
Indeed ozone, high temperatures and pro-
longed lack of fluid in the system may
cause hardening and cracking of the hoses,
with possible leaks. Careful control is
therefore necessary.
❒tyres age even if they are not used
much. Cracks in the tread rubber are
a sign of ageing. In any case, if the tyres
have been on the car for over 6 years,
they should be checked by specialised
personnel, to see if they can still be
used. Also remember to check the
spare wheel;
❒ In the case of replacement, always fit
new tyres, avoiding those of dubious
origin;
❒ If a tyre is changed, also change the in-
flation valve;
❒to allow even wear between the front
and rear tyres, it is advisable to change
them over every 10-15 thousand kilo-
metres, keeping them on the same side
of the car so as not to reverse the di-
rection of rotation.
Remember that road holding
depends also on the correct
tyre inflating pressure.
WARNING
If the pressure is too low the
tyre overheats and this can
cause it serious damage.
WARNING
Do not cross switch the
tyres, moving them from the
right of the car to the left and vice
versa.
WARNING
Never submit alloy rims to
repainting treatments re-
quiring to use temperatures exceed-
ing 150°C. The mechanical properties
of the wheels could be impaired.
WARNING
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