Page 411 of 496

Brake Hoses
Inspection should be performed whenever the brake
system is serviced or at intervals specified. Inspect hy-
draulic brake hoses for surface cracking, scuffing or worn
spots. If there is any evidence of cracking, scuffing, or
worn spots, the hose should be replaced immediately!
Eventual deterioration of the hose can take place with
possible burst failure.
Clutch Linkage
If the clutch pedal linkage begins to squeak or grunt, the
clutch pedal pivot bushings should be lubricated. Refer
to Fluids, Lubricants and Genuine Parts for the correct
lubricant type. Multipurpose Grease, NLGI Grade 2 E.P.
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
Rear Axle And 4x4 Front Driving Axle Fluid Level
For Model 9.25 Front Axles and 10.5”/11.5” Rear Axles
refer to Fluids, Lubricants and Genuine Parts for the
correct lubricant type. For normal service, periodic fluid
level checks are not required. When the vehicle is ser-
viced for other reasons, the exterior surfaces of the axle
assembly should be inspected.
When checking the fluid level, the vehicle should be in a
level position. The fluid level should be 1/4” ± 1/4” (6.4
mm ± 6.4 mm) below the fill hole on the 9.25” Front Axle.
The fluid level should be 3/4” ± 1/4” (19 mm ± 6.4 mm)
below the fill hole on all 10.5” and 1/4” ± 1/4” (6.4 mm
± 6.4 mm) on 11.5” Rear Axles.
Drain And Refill
Vehicles operated in normal service do not have regularly
scheduled oil changes. If fluid has become contaminated
MAINTAINING YOUR VEHICLE 411
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with water or subjected to severe service, follow the
recommended change intervals in Maintenance Schedule
“B” in Section 8 of this manual.
Lubricant Selection
Refer to Fluids, Lubricants and Genuine Parts for the
correct lubricant type.
NOTE: The presence of water in the gear lubricant will
result in corrosion and possible failure of differential
components. Operation of the vehicle in water, as may be
encountered in some off-highway types of service, will
require draining and refilling the axle to avoid damage.
Limited-Slip Differentials in vehicles equipped with
10.5”/11.5” Axles DO NOT REQUIRE any limited slip
oil additive (friction modifiers).
Transfer Case — If Equipped
Fluid Level Check
This fluid level can be checked by removing the filler
plug. The fluid level should be to the bottom edge of the
filler plug hole with the vehicle in a level position.
Lubricant Selection
Refer to Fluids, Lubricants and Genuine Parts for the
correct lubricant type.
Manual Transmission — If Equipped
Fluid Level Check
This fluid level can be checked by removing the filler
plug. If the level of the lubricant is more than 1/4” below
the bottom of the filler hole while the vehicle is on level
ground, enough lubricant should be added to bring the
level to the bottom of the filler hole.
412 MAINTAINING YOUR VEHICLE
Page 451 of 496

•Off-road or desert operation.
•Extensive operation at high engine speeds (greater
than 2900 rpm) and loads (greater than 70% throttle).
NOTE: Most vehicles are operated under the conditions
listed for Schedule B.
NOTE: IfANY of these apply to you then change your
coolant every 101,250 miles (162 000 km) or 60 months,
whichever comes first and follow schedule “B” of the
Maintenance Schedules section of this manual.
Second is Schedule “A”. It is for vehicles that are not
operated under any of the conditions listed under Sched-
ule B.
Use the schedule that best describes your driving condi-
tions. Where time and mileage are listed, follow the
interval that occurs first.
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
•Check the engine oil level about 15 minutes after a
fully warmed engine is shut off. Checking the oil level
while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when
the level is at or below the ADD or MIN mark.
•Check the windshield washer solvent and add if
required. When refilling the washer fluid reservoir,
take some washer fluid and apply it to a cloth or towel
and wipe clean the wiper blades, this will help blade
performance.
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Page 452 of 496
Once a Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the batteries and clean and tighten the termi-
nals as required.
•Check the fluid levels of coolant reservoir, brake
master cylinder, and transmission and transfer case (if
equipped), add as needed.
•Check Filter Minder™. Replace air cleaner filter
element if necessary.
•Check all lights and all other electrical items for correct
operation.
•Drain water from the fuel filter. At Each Oil Change
•Change the engine oil filter.
•Inspect the exhaust system.
•Inspect the brake hoses.
•Inspect the U-Joints ( if equipped) and front suspen-
sion components.
•Check the automatic transmission fluid level.
•Check the manual transmission fluid level.
•Check the coolant level, hoses, and clamps.
•Lubricate outer tie rod ends.
•Lubricate Front Drive Shaft Fittin
452 MAINTENANCE SCHEDULES
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Miles 22,500 26,250 30,000 33,750 37,500
(Kilometers) (36 000) (42 000) (48 000) (54 000) (60 000)
Change engine oil and engine oil filter. X X X
Lubricate Front Drive Shaft Fitting (2500/3500,
4X4). X X XXX
Rotate tires. X X X
Check spare tire for proper pressure and correct
stowage. XXX
Lubricate outer tie rod ends 2500/3500 (4X4) mod-
els. XXX
Inspect drive belt, replace as required. X
Replace fuel filter element. X
Change rear axle fluid. X
Change front axle fluid (4X4). X
Check transfer case fluid level (4X4). X
Drain and refill automatic transmission fluid. Re-
place filter and adjust bands (48RE only). X
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Miles 78,750 82,500 86,250 90,000 93,750
(Kilometers) (126 000) (132 000) (138 000) (144 000) (150 000)
Change engine oil and engine oil filter. X X
Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). X X X X X
Rotate tires. X X
Check spare tire for proper pressure and correct stowage. X X
Lubricate outer tie rod ends 2500/3500 (4X4) models. X X
Inspect drive belt, replace as required. X
Change rear axle fluid. X
Change front axle fluid (4X4). X
Check transfer case fluid level (4X4). X
Replace fuel filter element. X
Inspect front wheel bearings. X
Inspect brake linings. X
Inspect and adjust parking brake if necessary. X
Drain and refill automatic transmission fluid. Replace filter
and adjust bands (48RE only). X
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Schedule “A”
Miles 7,500 15,000 22,500 30,000 37,500
(Kilometers) (12 000) (24 000) (36 000) (48 000) (60 000)
[Months] [6] [12] [18] [24] [30]
Change engine oil and engine oil filter. X X
Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). X X X X X
Rotate tires. X X X X X
Check spare tire for proper pressure and correct stow-
age. X X XXX
Lubricate outer tie rod ends 2500/3500 (4X4) models. X X X X X
Check transfer case fluid level (4X4). X
Replace fuel filter element. X X
Inspect drive belts, replace as necessary. X
Inspect brake linings. X
Inspect and adjust parking brake if necessary. X
Inspect front wheel bearings. X
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Miles 45,000 52,500 60,000 67,500 75,000
(Kilometers) (72 000) (84 000) (96 000) (108 000) (120 000)
[Months] [36] [42] [48] [54] [60]
Change engine oil and engine oil filter. X X X
Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). X X X X X
Rotate tires. X X X X X
Check spare tire for proper pressure and correct stowage. X X X X X
Lubricate outer tie rod ends 2500/3500 (4X4) models. X X X X X
Check transfer case fluid level. X
Flush and replace engine coolant at 60 months, if not re-
placed at 102,000 miles (163 000 km). X
Inspect drive belts, replace as necessary. X X
Replace fuel filter element. X X X
Inspect brake linings. X X
Inspect and adjust parking brake if necessary. X X
Inspect front wheel bearings. X
Replace fuel filter element. X
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