Page 348 of 436
Catalytic Converter
The catalytic converter requires the use of unleaded fuel
only. Leaded gasoline will destroy the effectiveness of the
converter as an emission control device.
Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.CAUTION!
Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition. In
the event of engine malfunction, particularly involv-
ing engine misfire or other apparent loss of perfor-
mance, have your vehicle serviced promptly. Contin-
ued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and
vehicle.
348 MAINTAINING YOUR VEHICLE
Page 349 of 436

WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be
grass or leaves coming into contact with your ex-
haust system. Do not park or operate your vehicle in
areas where your exhaust system can contact any-
thing that can burn.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may suggest severe
and abnormal catalyst overheating. If this occurs, stop
the vehicle, turn off the engine and allow it to cool.
Service, including a tune up to manufacturer’s specifica-
tions, should be obtained immediately.
To minimize the possibility of catalytic converter dam-
age:
•Do not shut off the engine or interrupt the ignition
when the transmission is in gear and the vehicle is in
motion.
•Do not try to start the engine by pushing or towing the
vehicle.
•Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing.
•Do not idle the engine for prolonged periods during
very rough idle or malfunctioning operating condi-
tions.
•Do not allow vehicle to run out of fuel.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
MAINTAINING YOUR VEHICLE 349
7
Page 350 of 436

Crankcase Emission Control System
Proper operation of this system depends on freedom
from sticking or plugging due to deposits. As vehicle
mileage builds up, the PCV valve and passages may
accumulate deposits. If a valve is not working properly,
replace it with a new valve. DO NOT ATTEMPT TO
CLEAN THE OLD PCV VALVE!
Check ventilation hose for indication of damage or
plugging deposits. Replace if necessary.
Fuel Filter
A plugged fuel filter can cause hard starting or limit the
speed at which a vehicle can be driven. Should an
excessive amount of dirt accumulate in the fuel tank,
frequent replacement of the fuel filter which is mounted
in the fuel tank may be necessary.
Engine Air Cleaner Filter
Under normal driving conditions, replace the air filter at
the intervals shown on “Maintenance Schedule A.” If,
however, you drive the vehicle frequently under dusty or
severe conditions, the filter element should be inspected
periodically and replaced if necessary at the intervals
shown on “Maintenance Schedule B.”
WARNING!
The air cleaner can provide protection in the case of
engine backfire. Do not remove the air cleaner
unless it is necessary for repair or maintenance.
Make sure that no one is near the engine compart-
ment before starting the vehicle with the air cleaner
removed. Failure to do so can result in serious
personal injury.
350 MAINTAINING YOUR VEHICLE
Page 372 of 436
Cavity Cartridge
FuseMini
FuseDescription
J1 40 Amp
GreenPower Folding Seat
J2 30 Amp
PinkTransfer Case/Pwr
Liftgate Module
J3 40 Amp
GreenRear Door Module
(RR DOOR NODE)
J4 25 Amp
NaturalDriver Door Node
J5 25 Amp
NaturalPassenger Door Node
J6 40 Amp
GreenAnti-Lock Brake Sys-
tem (ABS) Pump/ESP
J7 30 Amp
PinkAnti-Lock Brake Sys-
tem (ABS) Valve/ESP
J8 40 Amp
GreenPower Memory Seat
(If Equipped)
J9 40 Amp
GreenPZEV Motor/Flex
FuelCavity Cartridge
FuseMini
FuseDescription
J10 30 Amp
PinkHdlp Wash Relay/
Manual Tuning Valve
J11 30 Amp
PinkSway Bar/
THATCHAM Lock-
Unlock/Power Slid-
ing Door Module
J13 60 Amp
YellowIgnition Off Draw
(IOD) — Main
J14 40 Amp
GreenEBL (Rear Window
Defogger)
J15 30 Amp
PinkRear Blower
J17 40 Amp
GreenStarter Solenoid
J18 20 Amp
YellowPowertrain Control
Module (PCM) Trans
Range
372 MAINTAINING YOUR VEHICLE
Page 376 of 436
Cavity Cartridge
FuseMini
FuseDescription
M21 20 Amp
YellowAuto Shut Down
(ASD #3)
M22 10 Amp
RedRight Horn (RT
HORN (HI/LOW)
M23 10 Amp
RedLeft Horn (LT HORN
(HI/LOW)
M24 25 Amp
NaturalRear Wiper (REAR
WIPER)
M25 20 Amp
YellowFuel Pump (FUEL
PUMP), Diesel Lift
Pump (DSL LIFT
PUMP) — Export
Only
M26 10 Amp
RedPower Mirror Switch
(PWR MIRR SW),
Driver Window
Switch (DRVR WIND
SW)Cavity Cartridge
FuseMini
FuseDescription
M27 10 Amp
RedIgnition Switch (IGN
SW), Window Module
(WIN MOD)
M28 10 Amp
RedNext Generation Con-
troller (NGC), Trans-
mission Feed (TRANS
FEED), J1962
M29 10 Amp
RedOccupant Classifica-
tion Module (OCM)
M30 15 Amp
BlueRear Wiper Module
(RR WIPER MOD),
Power Folding Mirror
(PWR FOLD MIR)
M31 20 Amp
YellowBack-Up Lamps (B/U
LAMPS)
M32 10 Amp
RedOccupant Restraint
Controller (ORC), TT
EUROPE
376 MAINTAINING YOUR VEHICLE
Page 377 of 436
Cavity Cartridge
FuseMini
FuseDescription
M33 10 Amp
RedNext Generation Con-
troller (NGC), Global
Powertrain Engine
Controller (GPEC)
M34 10 Amp
RedPark Assist (PRK
ASST), Heater Venti-
lation, Air Condition-
ing Module (HVAC
MOD), Headlamp
Wash (HDLP WASH),
Compass (COMPAS)
M35 10 Amp
RedHeated Mirrors
M36 20 Amp
YellowPower Outlet #3
(BATT)Cavity Cartridge
FuseMini
FuseDescription
M37 10 Amp
RedAnti-Lock Brake Sys-
tem (ABS), Electronic
Stability Program
(ESP), Stop Lamp
Switch (STP LP SW),
Fuel Pump Rly Hi
Control
M38 25 Amp
NaturalLock/Unlock Motors
(LOCK/UNLOCK
MTRS)
MAINTAINING YOUR VEHICLE 377
7
Page 382 of 436
FLUID CAPACITIES
U.S. Metric
Fuel (Approximate)19.5 Gallons 73.8 Liters
Engine Oil with Filter
3.7 Liter Engine (SAE 5W-20, API Certified Engine Oil) 5 Qts 4.7 Liters
4.0 Liter Engine (SAE 10W-30, API Certified Engine Oil) 6 Qts 5.7 Liters
Cooling System *
3.7 Liter Engine (MoparAntifreeze/Engine Coolant 5 Year/
100,000 Mile Formula)14 Qts 13 Liters
4.0 Liter Engine (MoparAntifreeze/Engine Coolant 5 Year/
100,000 Mile Formula)14 Qts 13 Liters
* Includes heater and coolant recovery bottle filled to MAX level.
382 MAINTAINING YOUR VEHICLE
Page 383 of 436
FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluids, Lubricants and Genuine Parts
Engine Coolant MoparAntifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Or-
ganic Additive Technology) or equivalent.
Engine Oil (3.7L Engine) Use SAE 5W-20, API Certified, meeting material standard MS-6395 or equiva-
lent.
Engine Oil (4.0L Engine) Use SAE 10W-30, API Certified, meeting material standard MS-6395 or
equivalent.
Engine Oil Filter MoparEngine Oil Filter, P/N 5281090 or equivalent.
Spark Plugs Refer to the Vehicle Emission Control Information label in the engine com-
partment.
Fuel Selection (3.7L Engines) 87 Octane, (R+M)/2 Method
Fuel Selection (4.0L Engines) 87 Octane, (R+M)/2 Method Acceptable, 89 Octane, (R+M)/2 Method Pre-
ferred
MAINTAINING YOUR VEHICLE 383
7