2007 CHEVROLET EXPRESS headlamp

To save fuel, run the engine for only short periods as
needed to warm the vehicle and then shut the engine off
and close the window most of the way to save heat.
Repeat this until help arrives but only when you
feel really uncomfortable from the cold. Moving about to
keep warm also helps.
If it takes some time for help to arrive, now and then
when you run the engine, push the accelerator
pedal slightly so the engine runs faster than the idle
speed. This keeps the battery charged to restart
the vehicle and to signal for help with the headlamps.
Do this as little as possible to save fuel.
If Your Vehicle is Stuck in Sand,
Mud, Ice, or Snow
Slowly and cautiously spin the wheels to free the
vehicle when stuck in sand, mud, ice, or snow. See
Rocking Your Vehicle to Get It Out on page 5-19.If the vehicle has a traction system, it can often help to
free a stuck vehicle. Refer to the vehicle’s traction
system in the Index. If stuck too severely for the traction
system to free the vehicle, turn the traction system off
and use the rocking method.
{WARNING:
If the vehicle’s tires spin at high speed, they can
explode, and you or others could be injured.
The vehicle can overheat, causing an engine
compartment fire or other damage. Spin the
wheels as little as possible and avoid going above
55 km/h (35 mph) as shown on the speedometer.
For information about using tire chains on the vehicle,
seeTire Chains on page 6-84.
5-18

Service............................................................6-3
Accessories and Modifications..........................6-3
California Proposition 65 Warning.....................6-4
California Perchlorate Materials Requirements.....6-4
Doing Your Own Service Work.........................6-4
Adding Equipment to the Outside of
the Vehicle.................................................6-5
Fuel................................................................6-5
Gasoline Octane............................................6-6
Gasoline Specifications....................................6-6
California Fuel...............................................6-6
Additives.......................................................6-7
Fuel E85 (85% Ethanol)..................................6-8
Fuels in Foreign Countries...............................6-9
Filling the Tank............................................6-10
Filling a Portable Fuel Container.....................6-12
Checking Things Under the Hood....................6-12
Hood Release..............................................6-13
Engine Compartment Overview.......................6-14
Engine Oil...................................................6-15
Engine Oil Life System..................................6-18
Engine Air Cleaner/Filter................................6-20
Automatic Transmission Fluid
(4-Speed Transmission)..............................6-21
Automatic Transmission Fluid
(6-Speed Transmission)..............................6-24Cooling System............................................6-28
Engine Coolant.............................................6-29
Engine Overheating.......................................6-35
Engine Fan Noise.........................................6-37
Power Steering Fluid.....................................6-38
Windshield Washer Fluid................................6-39
Brakes........................................................6-40
Battery........................................................6-43
Jump Starting...............................................6-44
All-Wheel Drive.............................................
.6-49
Rear Axle.......................................................6-50
Front Axle......................................................6-50
Noise Control System.....................................6-51
Tampering with Noise Control System
Prohibited.................................................6-51
Bulb Replacement..........................................6-53
Halogen Bulbs..............................................6-53
Headlamps..................................................6-53
Front Turn Signal, Sidemarker and
Parking Lamps..........................................6-55
Center High-Mounted Stoplamp (CHMSL).........6-56
Taillamps.....................................................6-56
License Plate Lamp......................................6-58
Replacement Bulbs.......................................6-58
Windshield Wiper Blade Replacement..............6-59
Section 6 Service and Appearance Care
6-1

Tires..............................................................6-60
Tire Sidewall Labeling...................................6-61
Tire Terminology and Definitions.....................6-65
Inflation - Tire Pressure.................................6-68
Dual Tire Operation.......................................6-70
Tire Pressure Monitor System.........................6-70
Tire Pressure Monitor Operation.....................6-72
Tire Inspection and Rotation...........................6-75
When It Is Time for New Tires.......................6-78
Buying New Tires.........................................6-79
Different Size Tires and Wheels......................6-80
Uniform Tire Quality Grading..........................6-81
Wheel Alignment and Tire Balance..................6-82
Wheel Replacement......................................6-82
Tire Chains..................................................6-84
If a Tire Goes Flat........................................6-85
Changing a Flat Tire.....................................6-86
Removing the Spare Tire and Tools................6-87
Removing the Flat Tire and Installing the
Spare Tire................................................6-90
Secondary Latch System...............................6-97
Storing a Flat or Spare Tire and Tools...........6-100
Spare Tire.................................................6-101
Appearance Care..........................................6-102
Interior Cleaning.........................................6-102
Fabric/Carpet..............................................6-103Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................6-104
Care of Safety Belts....................................6-104
Weatherstrips.............................................6-105
Washing Your Vehicle..................................6-105
Cleaning Exterior Lamps/Lenses....................6-105
Finish Care................................................6-106
Windshield and Wiper Blades.......................6-106
Aluminum Wheels.......................................6-107
Tires.........................................................6-107
Sheet Metal Damage...................................6-107
Finish Damage...........................................6-108
Underbody Maintenance...............................6-108
Chemical Paint Spotting...............................6-108
Vehicle Identication.....................................6-109
Vehicle Identification Number (VIN)................6-109
Service Parts Identification Label...................6-109
Electrical System..........................................6-109
Add-On Electrical Equipment.........................6-109
Headlamp Wiring........................................6-110
Windshield Wiper Fuses...............................6-110
Fuses and Circuit Breakers..........................6-110
Floor Console Fuse Block............................6-111
Engine Compartment Fuse Block...................6-112
Capacities and Specications........................6-116
Section 6 Service and Appearance Care
6-2

Bulb Replacement
For the proper type of replacement bulbs, see
Replacement Bulbs on page 6-58.
For any bulb changing procedure not listed in this
section, contact your dealer/retailer.
Halogen Bulbs
{WARNING:
Halogen bulbs have pressurized gas inside and
can burst if you drop or scratch the bulb. You or
others could be injured. Be sure to read and follow
the instructions on the bulb package.
Headlamps
To remove the headlamp assembly from the vehicle and
access the bulbs:
1. Open the hood. SeeHood Release on page 6-13
for more information.
2. Remove the two bolts from the headlamp assembly.
3. Remove the two pins on the top of the headlamp
assembly. To remove the pins, turn the outer pin
clockwise and pull it straight up. To remove
the inner pin, turn it counterclockwise and pull it
straight up.
6-53

4. Lift the inboard side of the headlamp to release the
inboard tab from the radiator support.
5. Lift the outboard side of the headlamp to release
the outboard tab from the radiator support.
6. Lower the headlamp to allow the vertical adjustor to
clear the tie bar.
7. Turn the headlamp forward and upward to remove
it from the grille.
8. Turn the bulb connector counterclockwise and pull it
out of the housing.
9. Without removing the headlamp assembly itself,
remove the bulb socket from the back of the
headlamp on the driver’s side.
10. Turn the bulb counterclockwise one quarter turn to
remove it from the socket.
11. On the passenger’s side, turn the bulb clockwise
one turn.12. Install the new bulb into the socket then reinstall it
into the headlamp assembly.
13. Reverse the steps to reinstall the headlamp
assembly.
6-54

License Plate Lamp
To replace one of these bulbs:
A. Bulb Socket
B. License Plate Bulb Assembly
C. Screws
1. Remove the two screws (C) securing the license
plate bulb assembly (B).
2. Turn the bulb socket (A) counterclockwise and pull
the bulb straight out of the socket.3. Install the new bulb.
4. Reverse steps 1 and 2 to reinstall the license plate
bulb assembly.
Replacement Bulbs
Exterior Lamp Bulb Number
Back-up, Rear Parking,
Stoplamp, and Turn Signal Lamp3157
Center High Mounted
Stop Lamp (CHMSL)912
Front Parking and Turn
Signal Lamp3157KX
Front Sidemarker Lamp 194
License Plate Lamp 194
Headlamps
Composite High-Beam
Headlamp9005
Composite Low-Beam
Headlamp9006GS
Sealed Beam Headlamp H6054
For replacement bulbs not listed here, contact your
dealer/retailer.
6-58

Your dealer/retailer will know the kind of wheel
you need.
Each new wheel should have the same load-carrying
capacity, diameter, width, offset and be mounted
the same way as the one it replaces.
If you need to replace any of the wheels, wheel bolts,
wheel nuts or Tire Pressure Monitor System (TPMS)
sensors, replace them only with new GM original
equipment parts. This way, you will be sure to have
the right wheel, wheel bolts, wheel nuts, and TPMS
sensors for the vehicle.
{WARNING:
Using the wrong replacement wheels, wheel bolts,
or wheel nuts on your vehicle can be dangerous.
It could affect the braking and handling of your
vehicle, make your tires lose air and make you
lose control. You could have a collision in which
you or others could be injured. Always use the
correct wheel, wheel bolts, and wheel nuts for
replacement.Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance, and tire or tire chain
clearance to the body and chassis.
Whenever a wheel, wheel bolt or wheel nut is replaced
on a dual wheel setup, check the wheel nut torque after
100, 1,000 and 6,000 miles (160, 1 600 and 10 000 km)
of driving. For proper torque, see “Wheel Nut Torque”
underCapacities and Specications on page 6-116.
SeeChanging a Flat Tire on page 6-86for more
information.
Used Replacement Wheels
{WARNING:
Putting a used wheel on the vehicle is dangerous.
You cannot know how it has been used or how
far it has been driven. It could fail suddenly and
cause a crash. If you have to replace a wheel,
use a new GM original equipment wheel.
6-83

The vehicle has an airbag system. Before attempting
to add anything electrical to the vehicle, seeServicing
Your Airbag-Equipped Vehicle on page 2-78andAdding
Equipment to Your Airbag-Equipped Vehicle on
page 2-79.
Headlamp Wiring
The headlamp wiring is protected by fuses in the engine
compartment fuse block. An electrical overload will cause
the lamps to flicker on and off, or in some cases to remain
off. If this happens, have your headlamp wiring checked
right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools.Although the circuit is protected from electrical overload,
overload due to heavy snow, etc., may cause wiper
linkage damage. Always clear ice and heavy snow from
the windshield before using the windshield wipers. If the
overload is caused by some electrical problem and not
snow, etc., be sure to get it fixed.
Fuses and Circuit Breakers
The wiring circuits in the vehicle are protected from
short circuits by a combination of fuses and circuit
breakers. This greatly reduces the chance of fires
caused by electrical problems.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure
you replace a bad fuse with a new one of the identical
size and rating.
6-110